Norton Roll 60 K160 Central Motor Kit for Roller Garage Door

Central roller shutter motor, Norton Roll 60 K160, suitable for roller shutters with spring drums. Includes 2010 control panel and internal disengagement with cable.

Depending on your needs, you can add 1 to 5 remote controls and wired or reflector photocells.

Motor features:

  • For a maximum roller curtain weight of 160kg.
  • For a maximum roller height of 6.00m.
  • Non-reversible mechanism
  • Includes cable and disengagement device (pine cone)
  • Single-phase motor (230 VAC)
  • Shaft diameter: 60mm (Includes adapter for Φ48 shaft)
  • Drum diameter: 220mm
  • Motor absorbed power: 600 W
  • Motor thermal protection: 150 °C
  • Power supply current: 2.0A
  • Country of origin: Italy
  • The drum and motor body are made of die-cast aluminum.
  • The bearing and gears are made of steel.
  • The drum is mounted on bearings.
  • The motor shaft is mounted on double bearings.
  • The motor is asynchronous, 4-pole and has a rotation speed of 1400 rpm
  • The open and closed limit switches have easy adjustment.
  • Includes 4X1 mm² connection cable (power supply)
  • The integrated electric brake is disengaged by the cable.

To order this product call us at 210.555.0632 or buy it online from our eshop.

Κεντρικός μηχανισμός ρολλού Norton Roll 60 K160

Description of the Norton Roll 60 K160 central roller shutter mechanism

The Norton Roll 60 K160 mechanism is installed on roller shutters that operate with springs. It is suitable for a Φ60 diameter shaft and has an external dimension of Φ220. (It is suitable for Φ220 balancing springs).

The mechanism is non-reversible, which means it will not move unless it receives a command from the control panel.
Detailed drawing of the Norton Roll 60 K160 mechanism
Κεντρικός μηχανισμός ρολλού Norton Roll 60 K160
Μοτέρ ρολού Norton Roll 60 K160
In case of power failure, it has a disengagement mechanism with a pine cone. During installation, special care must be taken to ensure that the cable does not form sharp angles so that it can operate smoothly.

Installation of Norton Roll 60 K160 roller shutter mechanism

  • Close the roller shutter to expose the shaft.
  • Drill 3 holes in the shaft, as in the first figure. The Φ10 mm hole will be used for a screw that secures the motor to the shaft and prevents it from rotating around it. The 2 Φ12 mm holes will be used to pass the cable, through which the electric brake is disengaged in case of a power outage, and the power cable for the motor, into the shaft and from there to the side of the roller shutter. Make sure the Φ12 holes do not have sharp edges that could damage the cable or the wire. The correct position of the roller shutter is where the center of the drum is in the middle of the width of the roller shutter opening, or as close to it as possible. (fig. 1)

Εγκατάσταση μηχανισμού ρολού Norton Roll 60 K160

  • Remove the screw from the motor drum. (fig. 2)

Installation of Norton Roll 60 K160 motor

  • Remove the two halves (top & bottom) of the motor drum by unscrewing the two M8 screws using a 6 mm Allen key.
  • Carefully remove the plastic strip that forms the motor drum bearing. The strip is covered with grease, so be careful not to get any debris on it. Do not remove the grease. (fig. 2)
  • Remove the two halves (top & bottom) of the motor body by unscrewing the four M8 screws using a 6 mm Allen key. (fig. 2)
  • If required, install the plastic shaft diameter adapter, positioning it based on the Φ10 hole you have already drilled. (fig. 2)
  • Reconnect the two halves (top & bottom) of the motor body by screwing the four M8 screws using a 6 mm Allen key, so that the motor body embraces the roller shutter shaft.
  • Screw in the M10 bolt with a hexagonal head and no nut into the Φ10 hole we drilled at the beginning, using a 17 mm spanner. The bolt must pass inside the shaft to prevent the motor from rotating around the shaft. (fig. 3)
Εγκατάσταση μηχανισμού ρολού Norton Roll 60 K160
  • Screw the other M10 bolt with a hexagonal head and a nut as tightly as required to secure the motor to the roller shutter shaft, using a 17 mm spanner. Then screw and tighten its nut to secure the connection ("counter-nut").
  • Carefully place the plastic strip, which forms the motor drum bearing, back in position.
  • Reconnect the two halves (top & bottom) of the motor drum by screwing in the two M8 screws using a 6 mm Allen key. If required, install the plastic drum diameter adapter by snapping it onto the top of the motor drum.
  • Drill a Φ12 hole at the top of the roller shutter curtain, vertically aligned with the M10 bolt.
  • Connect the top of the roller shutter curtain to the motor drum. For this purpose, screw the corresponding M10 bolt, along with its washer, into the thread of the upper half of the motor drum using a 17 mm spanner. If necessary, you can pull the disengagement cable to rotate the motor drum by hand to bring the M10 bolt to a convenient position.
  • Pass the cable and wire into the shaft, using the 2 Φ12 holes we initially drilled:
I. Pass the 4×1.0 mm² cable supplied with the motor through the first Φ12 hole into the shaft (ensure the cable remains clear of moving parts of the roller shutter). The cable exits from the end of the shaft, on the side of the roller shutter. Secure the cable to prevent it from coming into contact with moving parts of the roller shutter (e.g., by clamping it with a zip tie to the shaft).
II. Pass the disengagement cable through the second Φ12 hole into the shaft (ensure the cable remains clear of moving parts of the roller shutter and bends as smoothly as possible). The cable exits from the end of the shaft, on the side of the roller shutter. To pass the cable, you must first disconnect it from the disengagement device at its end.
  • If the cable is not pre-connected, connect it properly to the 4 contacts of the terminal block. Make sure all conductors are tightly screwed into the terminal block. (Fig. 4)

  • Cover the terminal block and other cable connections with the plastic cover, which is secured with the 2 screws (O). If the motor has an electric brake, remove the tooth (P) from the cover to allow the electric brake cable to pass through.
  • Once the previous installation steps are complete, proceed to adjust the 2 limit switches that cut off the power supply to the motor when it reaches its fully open and fully closed positions.
  • With the roller shutter down, if the motor has been installed as shown in the diagram (i.e., the drum is on the left as viewed), rotate the plastic nut until it presses the limit switch, at which point it will make a slight "click". We have now set the fully closed position of the roller shutter. (fig. 5)

  • Adjust the plastic nut by estimation and raise the roller shutter electrically, observing when it will press the limit switch, resulting in the cessation of opening. We must be conservative (it is preferable for the roller shutter to stop significantly before its fully open position on the first attempt, and, with successive steps, to reach the correct adjustment, even if this requires one or two more tests, rather than trying to achieve it on the first attempt). While this adjustment is being made, we are careful and ready to stop the motor's movement ourselves if the limit switch does not stop the motor's movement in time. (fig. 5)
  • If the motor is installed upside down (i.e., the drum is on the left as we view it), the closed and open limit switches are reversed, so the 2 previous steps must be adjusted accordingly.