Criteria for installing the NORTON-2000-OIL mechanism on your gate

 Sliding gate with mechanism - Features

A classic sliding gate setup with a mechanism naturally includes the gate leaf which has wheels at its bottom. The wheels must be well-maintained to avoid hindering the movement of the gate and the mechanism.

The rail on which the wheels move is correctly fixed to the ground. The rail must be straight without bumps or deformations.

The gate leaf is held upright by the rollers. The rollers are positioned so that they are always in contact with the gate from the fully open to the fully closed position. They must be stable and not allow the gate to deviate from its path without hindering its movement. They are placed at the top of the gate and in the middle of its travel.

The last accessories (for a gate without a mechanism) are the mechanical stops of the gate. The stops define the gate's travel, i.e., the final position of the gate both when opening and closing.

To automate a gate leaf, we install a metal (or plastic) rack. The rack is a toothed bar that cooperates with the motor's gear to transmit movement.

The motor is placed in the center of the gate's travel so that it always maintains contact with the gate. It has a gear that transmits movement from the mechanism to the gate via the rack.

Beyond the mechanism, an essential accessory for the safety of the entire structure are the safety photocells. The safety photocells are placed on either side of the opening and check for any obstacles in the gate's path. If an obstacle is detected during the gate's closing, the photocells signal the mechanism's control panel to stop the gate's closing and initiate reverse movement (opening).

Also, for even greater safety, a safety beacon could be installed, which provides a visual signal when the gate is in operation. This is usually installed when the gate is adjacent to busy roads, roads with heavy traffic, and in areas where visibility is limited.

Finally, in cases where the range of the remote controls is not desirable, an external antenna can be installed to boost the signal.

Metal rack

The metal rack is delivered in one-meter pieces. It is galvanized for greater resistance to external conditions. The rack's cross-section is 12x30mm, the diametrical pitch is 4 (module 4) and it has 3 spacers per piece. It can be installed on gate leaves with a maximum weight of 2 tons.

A key point of attention is the gap that must exist between the gear and the rack. Ideally, this gap should be 1.5mm. 

If this gap does not exist, the mechanism is forced to carry the gate along its entire travel instead of just pushing the gate. This will cause wear and tear and sooner or later problems will arise in its operation. Its installation is done by welding it onto the gate.

Conversely, if the gap is too large, the cooperation between the gear and the rack will not be correct, and jolts and stresses will be created in the motor. Therefore, particular attention is required to create this gap.

Metal gear for NORTON-2000-OIL sliding mechanism

The metal gear reliably transmits movement from the mechanism to the garage door via the rack. It has protection to prevent accidents and the trapping of objects between the gear and the rack.

Autotech S5060T control panel for sliding gate mechanisms

The Autotech S5060T control panel is included in the set and is integrated into the mechanism. It is a control panel that combines simplicity of use with all the necessary functions and has been time-tested. It combines perfectly with the NORTON-2000-OIL mechanism.

Technical specifications:

• It has a socket for the mechanism's limit switches.
• We can adjust the mechanism's force.
• There is a possibility for soft start and stop for less wear and tear on the mechanism and the garage door.
• It accepts safety photocells which interrupt movement when they detect an obstacle during the door's closing and initiate reverse movement (opening).
• There is an available setting for automatic door closing with the user selecting the closing start time. Photocell use is essential for automatic closing to function.
• There is an option for electric braking.
• The opening direction is adjusted with a microswitch.
• The panel can accept push-buttons (key switch or simple push-button).
• The panel can accept a 230VAC warning light without a flasher or a 230VAC lighting lamp.
• It has a built-in receiver with simple operation.
• User information regarding the mechanism's functions is provided by LED lights.

The above control panel has been tested by thousands of users and has proven to be extremely reliable. In addition, it has features such as adjusting the mechanism's force, slow start and stop, which make it one of the best choices on the market today.

Sliding gate photocell operation

Photocells are a product that dramatically increases safety in the use of a sliding mechanism at minimal cost. These specific photocells (IR5001P) are extremely reliable and operate with 12-24 VDC or 12-24 VAC, making them compatible with most control panels on the market. They have been on the market for years and do not present problems. They require no maintenance and are quite reliable even in difficult weather conditions.

Photocell operation: The transmitter emits an infrared light beam, in the invisible spectrum, which is directed towards the receiver. When there is no obstacle to interrupt the beam, the gate operates normally. When the beam is interrupted by an obstacle (vehicle, pedestrian, pet, etc.) during the gate's closing, the control panel instructs the mechanism to interrupt the gate's closing and start the reverse movement (opening). If the beam is interrupted while the gate is opening, it continues its course normally, while if it is open, it is not allowed to start closing.

An alternative to wired photocells is the installation of photocells with a reflector. These photocells do not require wiring on both sides of the gate, so they are easier to install. They are preferred in cases where the gate and the surrounding area have been completed without provision for wiring. They have a small additional cost compared to wired photocells, but they are a very good solution when wiring cannot be run.

ProfelmNet PSD-36T remote controls at 433.92 MHz.

The ProfelmNet PSD-36T remote controls feature an excellent design and are user-friendly and simple, both in their use and programming. They have been tested by thousands of users and present no problems. They can receive up to four commands from different mechanisms, making them convenient for users who have more than one automation in their daily use. 

Sliding mechanism installation procedure - Summary

 In summary, the steps for installing a sliding gate mechanism are as follows:

• Checking that the gate operates smoothly manually.
• Checking for existing wiring or installing it.
• After the checks, the motor base is installed. A stable foundation is required. Usually, a reinforced concrete base is the appropriate solution.
• Mounting the motor on the base.
• Installing the rack.
• Installation of accessories (if any)
• Checking the proper functioning of the assembly and explaining all details to users for safe use.

The above are simply a summary of the installation steps for a sliding mechanism. Inside the mechanism's packaging, you will find detailed, step-by-step instructions, well-written and easy to follow. 

Packaging of the NORTON-2000-OIL mechanism set

The NORTON-2000-OIL sliding gate motor is delivered in two packages when it includes a rack. One contains the mechanism, remote controls, photocells, and any accessories that may have been ordered extra from the set.

The second package contains only the metal rack due to its weight and length.

The set is delivered ready for installation as it has been checked by our technicians and the remote control is configured.

Installation instructions for the sliding gate set

The set comes with detailed instructions in Greek. They have been processed by us to be easy to follow even by people who are not directly involved in the subject.

They include detailed steps for each stage of installation, from the motor base and the rack to accessories such as photocells and push buttons. Detailed instructions are also included for the Autotech S-5060T control panel which is integrated into the mechanism.