The Proteco Meko-5 mechanism has very good specifications and can cover most sliding garage door cases. Specifically:

• It is suitable for garage doors with a maximum weight of 500kg.
• It can operate safely and without problems up to 12 times per hour.
• It can operate safely and without problems up to 30 times per day.

Regarding the weight of the door, you should ask its manufacturer. However, most sliding gate doors weigh around 60-70kg/m. So, in most cases, 500kg is a limit that is quite safe and a typical residential garage door will hardly reach it.

The uses per hour are sufficient for an average garage door as it can operate every five minutes during peak hours. We should note here that if the motor overheats, it will stop operating until it returns to normal operating conditions. It has thermal protection to protect itself from excessive use.

Finally, the uses per day can cover most cases of residential garage doors. The uses per day are a limit so that the motor does not wear out prematurely and lasts for many years without problems.

Proteco Meko-5 mechanism dimensions check

With a height and length of 31cm, the Proteco Meko 5 motor can be installed on most sliding garage doors. Also, with a width of less than 20cm, it fits even in cases where space is limited.

A typical sliding garage door setup naturally includes the door leaf, which has rollers at its bottom. The rollers must be well-maintained so as not to hinder the movement of the door and the mechanism.

The rollers move on a rail which must be firmly fixed to the ground. The rail must be straight without bumps or deformations.

The rollers hold the door perpendicular to the ground. They are placed in the middle of the travel so that they are always in contact with the door. They must be stable and not allow the door to deviate from its path without hindering its movement.

Finally (for a door without a mechanism) the last accessories are the mechanical stops of the door. These define the final position of the door for both opening and closing.

Next, to automate the door, we install the metal (or plastic) rack on the door leaf. The rack is a toothed rail that cooperates with the motor's gear to transmit movement.

The motor is placed in the center of the door's travel so that it is always in contact with the door. It has a gear that transmits movement from the mechanism to the door via the rack.

In addition to the mechanism, an essential accessory for the safety of the entire construction is the safety photocells. The safety photocells are placed on either side of the opening and check if there is an obstacle in the door's path. If an obstacle is detected during the door's closing, the photocells send a command to the mechanism's control panel, and the door's closing stops.

Also, for even greater safety, a safety beacon could be installed, which signals when the door is in operation. This is usually installed when the door is adjacent to busy roads, roads with heavy traffic, and in areas where visibility is limited.

Finally, in cases where the remote controls' range is not desired, an external antenna can be installed to boost the signal.

Below are the wirings required for a sliding garage door mechanism and for all accessories that can be added (not all accessories are included in this set)

• The Proteco Meko-5 mechanism requires a 3X1.5mm² cable suitable for outdoor use. If the distance from the electrical panel is long, it would be advisable to install a 3X2.5mm² cable. In any case, it is good practice for the mechanism's wiring to start from a separate fuse in the electrical panel.
• Wired photocells require 4×0.6mm² cables for the receiver and 2×0.6mm² for the transmitter. If photocells with a reflector are used, then only one 4×0.6mm² cable is required up to the transceiver. Reflector photocells cost a little more, but if the wiring has not been installed, they offer an immediate solution without repairs and extra work.
• The key switch (keypad) or simple push button requires a 2×0.6mm² cable.
• The warning light requires a 1×1.0 mm² or 2×1.0 mm² cable.

The wiring should ideally be done by a qualified electrician. Particular attention must be paid to protecting the cables from moisture, as these installations are outdoors.

 

Autotech S5060T control panel for sliding garage door mechanisms

 

The Autotech S5060T control panel is included in the set and is integrated into the mechanism. It is a control panel that combines simplicity of use with all necessary functions and has been tested over time. It works perfectly with the Proteco Meko 5 mechanism.

Technical characteristics:

• It has a socket for the mechanism's limit switches.
• We can adjust the mechanism's force.
• There is the possibility for soft start and stop for less wear and tear on the mechanism and the garage door.
• It accepts safety photocells which interrupt movement when they encounter an obstacle during door closing and initiate reverse movement (opening).
• There is an available setting for automatic door closing with the user choosing the closing start time. The use of photocells is essential for the automatic closing function.
• There is an option for electric braking.
• The opening direction is adjusted with a microswitch.
• The panel can accept a push-button (keypad or simple push-button).
• The panel can accept a 230VAC warning light without a flasher or a 230VAC lighting lamp.
• It has a built-in receiver with simple operation.
• User information regarding the mechanism's functions is provided by LED lights.

The above control panel has been tested by thousands of users and has proven to be extremely reliable. Furthermore, it has features such as force adjustment, slow start and stop, which make it one of the best choices on the market today.

 

ProfelmNet PSD-36T remote control for sliding garage door mechanism

 

The ProfelmNet PSD-36T remote control is tested and reliable. It has 4 buttons on which we can set 4 different mechanisms (gate doors, rolling shutters, overhead garage doors, etc.). It is a fixed 12-bit code at 433.92 MHz. It has a modern design and works exceptionally well with the Autotech S5060T control panel.

 

Metal rack for sliding garage door mechanism

The metal rack is the most widespread solution for use in metal sliding gates. The metal rack consists of one-meter pieces, with a diametral pitch of 4 (module 4) and has a cross-section of 12x30mm. Each piece includes 3 spacers. It is installed on doors with a maximum weight of 2 tons and is galvanized for greater resistance to outdoor conditions.

During the installation process, the spacers are welded onto the door. Then the rack is screwed onto the spacers. The rack has oval holes for the spacer screws. This allows for fine adjustments of the rack height.

 

Particular attention during the installation of the metal rack must be paid to the necessary clearance between the gear and the rack. This gap should ideally be 1.5mm. This gap is such that the rack cooperates perfectly with the gear. If the gap is larger, the rack will "kick" and the door's movement will not be smooth. If this gap does not exist and the rack touches the gear, then the mechanism is forced to carry the door, so sooner or later it will wear out and develop a fault.

 

 Sliding gate photocell operation

 Photocells are a product that significantly increases safety in the use of the sliding mechanism at minimal cost. These specific photocells (IR5001P) are extremely reliable and operate with a voltage of 12-24 VDC or 12-24 VAC, making them compatible with most control panels on the market. They have been on the market for years and do not present problems. They require no maintenance and are quite reliable even in difficult weather conditions.

 

Photocell operation: The transmitter emits an infrared light beam, in the non-visible spectrum, which is directed towards the receiver. When there is no obstacle to interrupt the beam, the door operates normally. When the beam is interrupted by an obstacle (vehicle, pedestrian, pet, etc.) during the closing of the door, the control panel instructs the mechanism to stop closing the door and start moving in the opposite direction (opening). If the beam is interrupted while the door is opening, it continues its path normally, while if it is open, it is not allowed to start closing.

An alternative to wired photocells is the installation of reflector photocells. These photocells do not require wiring on both sides of the door, so they are easier to install. They are preferred in cases where the door and the surrounding area have been completed without provision for wiring. They have a small surcharge compared to wired photocells but are a very good solution when wiring cannot be installed.

 

Sliding mechanism installation procedure - Summary

 In summary, the steps for installing a sliding garage door mechanism are as follows:

• Check that the door operates manually without hindrance.
• Check if wiring exists or install it.
• After checks, proceed with the installation of the motor base. This requires a stable foundation. Usually, a reinforced concrete base is the appropriate solution.
• Install the motor on the base.
• Install the rack.
• Install accessories (if any).
• Check for proper operation of the system and explain all details to users for safe use.

The above are simply a summary of the installation steps for a sliding mechanism. Inside the mechanism's packaging, you will find detailed, step-by-step instructions, well-written and easy to follow.

Disengagement of Proteco Meko-5 sliding automation

 

For greater safety, the Proteco Meko-5 mechanism is disengaged with a key. Insert the disengagement key into the lock and unlock. Then open the small door to the fully open position, and the motor now operates manually. By reversing the process (locking the small door), we reset and re-engage the mechanism.

Gear of PROTECO MEKO 5 mechanism

The gear of the Proteco Meko-5 mechanism is metallic for greater durability and reliability. It has a protective cover to prevent accidents and protect users.

 

Packaging of the MEKO-5 sliding garage door motor

The MEKO-5 sliding garage door motor is delivered in two packages. The first package contains the mechanism, the remote control, and its accessories.

The second package contains only the metal rack, which consists of one-meter pieces. (If the order does not include a rack, then only one package will be delivered.)

The set is delivered ready for installation as it has been checked by our technicians and the remote control is programmed.

 

Installation instructions for the sliding garage door kit

The set comes with detailed instructions in Greek. They have been processed by us to be easy to follow even by people who are not directly familiar with the subject.

They include detailed steps for each stage of installation, from the motor base and rack to accessories such as photocells and push buttons. Detailed instructions for the Autotech S-5060T control panel, which is integrated into the mechanism, are also included.

 

Available documents for the Proteco Meko-5 motor (in English)

CE Declaration of Conformity

Installation Manual

Proteco Meko sliding automation commercial brochure