VDS SL1600-OIL Sliding Gate Motor Kit (kit-Complete) S
- For maximum gate leaf weight of 1600kg
- Non-reversible, in oil bath
- Up to 48 opening/closing cycles per hour (at 20°C)
- Up to 150 opening/closing cycles per day
- Single-phase motor (230 VAC)
- Mechanism dimensions: 310x150x264 mm (LxWxH)
- Gate leaf movement speed: 10 m/min
- Motor power consumption: 330 W
- Motor thermal protection: 140 °C
- Features a key-operated cover for disengagement (manual operation)
- Protection degree: IP44
- Gear type is Z16/module 4
- Metal rack module 4
- Motor country of origin: Italy
- Warranty: 2 years
To order this product, please call us at 210.555.0632 or buy it online from our e-shop.
The VDS SL1600-OIL (kit-Complete) S set includes:
- VDS SL1600-OIL sliding garage door mechanism for 1600kg door with all its accessories:
- Mechanism mounting base with screws and anchors
- Manual release keys (2 pcs)
- Limit switch activation plates
- Detailed instructions written in Greek
- ProfelmNet PSD-36T remote control at 433.92 MHz, 3 pcs
- Metal rack, 4m
- Wired photocells, 1 set
- Safety beacon, 1 pc
The VDS SL1600-OIL (kit-Complete) S set is a kit for installation on a garage door with all the necessary accessories. Other materials can be added to it depending on your needs.
Criteria for installing the VDS SL1600-OIL mechanism on your door
- It can be installed on a door leaf with a maximum weight of 1600kg.
- It can be used up to 48 times per hour.
- It can be used up to 150 times per day.
1600kg for a door is a fairly high limit, assuming the average weight of sliding gates is usually 60-70kg/m. However, if the door's weight is unknown, it's best to consult its manufacturer. From our experience, the above mechanism covers most cases of sliding gates.
The 48 uses per hour cover most apartment building cases, as the door can operate almost every minute during peak hours. The motor has thermal protection. This means that if use is exceeded and it overheats, movement is interrupted until the normal temperature returns. It is logical that short doors, in a cold environment, can perform more cycles than long doors in a hot environment. If the motor stops due to overheating, the door must be operated manually.
The daily uses can cover more than 35 cars using it 4 times per day. These uses (compared to hourly uses) are the optimal operation for the mechanism to last many years without problems.
Characteristics and advantages of the VDS SL1600-OIL mechanism
- The VDS SL1600-OIL mechanism is built for intensive use. It can be used in apartment buildings or commercial spaces with heavy traffic.
- Suitable for heavy sliding garage doors.
- Quiet operation.
- Minimum maintenance requirements.
- Low price for an oil bath mechanism.
- Easy installation.
- Convenient dimensions:
The windings and mechanical parts of the VDS SL1600-OIL mechanism are immersed in an oil bath. This provides two significant advantages: better lubrication and better cooling.
Better lubrication is achieved because the entire mechanical part of the mechanism "swims" in special oil.
Better cooling of the motor is achieved because the oil ensures that there is no extremely hot spot compared to the others, as the oil "wets" the entire interior of the motor, reducing both the risk of overheating and corresponding wear. It also absorbs the heat generated both by the mechanical operation of the motor and, primarily, by the electrical operation of the motor (the heat generated in the motor windings, which also "swim" in the oil) and transfers it uniformly to the motor's walls, which dissipate it into the environment, achieving exceptionally effective cooling.
The motor has a special screw that is tightened upon delivery to prevent oil leakage. This screw is located under the motor cover. After installing the motor, this screw must be loosened by 2 turns so that the oil reservoir (crankcase) can "breathe." This is the oil vent screw.
To check the oil level, the motor has an external indicator for easy inspection. This is a major advantage of the VDS SL1600-OIL motor, as the cover does not need to be removed for inspection.
Sliding garage door with mechanism - Features
A classic sliding gate setup with a mechanism naturally includes the gate leaf, which has wheels at the bottom. The wheels must be well-maintained to ensure smooth movement of the door and mechanism.
The rail, on which the wheels move, is securely fixed to the ground. The rail must be straight, without bumps or deformations.
The gate leaf is held upright by the rollers. The rollers are positioned so that they are always in contact with the door from the fully open to the fully closed position. They must be stable and prevent the door from deviating from its path, but without hindering its movement. They are placed at the top of the door and in the middle of its travel.
The last accessories (for a door without a mechanism) are the mechanical stops of the door. The stops define the door's travel, i.e., the final position of the door for both opening and closing.
To automate a gate leaf, we install a metal (or plastic) rack. The rack is a toothed rail that works with the motor's gear to transmit movement.
The motor is placed in the center of the door's travel to always maintain contact with the door. It has a gear that transmits movement from the mechanism to the door via the rack.
Beyond the mechanism, an essential accessory for the overall safety of the installation are the safety photocells. Safety photocells are placed on either side of the opening and check for obstacles in the door's path. If an obstacle is detected during the door's closing, the photocells signal the mechanism's control panel, and the door's closing stops.
Additionally, for even greater safety, a safety beacon could be installed to provide a visual signal when the door is in operation. This is typically installed when the door is adjacent to busy roads, roads with heavy traffic, and in areas where visibility is limited.
Finally, in cases where the remote control range is not desired, an external antenna can be installed to amplify the signal.
Base of VDS SL1600-OIL sliding automation
The mechanism comes with a specially designed base for proper and sturdy support. The sub-base should preferably be made of concrete to ensure that the mechanism is properly supported.
For the installation of the sliding mechanism base, we check the sub-base and the wiring. (the best solution is a sub-base made of reinforced concrete with a conduit for the wiring)
Position of the VDS SL1600-OIL sliding automation base
The base of the sliding garage door mechanism must be placed in a specific position for the motor to operate correctly. Below, the position where the base should be placed is described in detail, depending on whether the door opens to the right or to the left. (left and right are defined as looking at the door from the side where the motor and rack are installed)
To find the correct position of the base, follow these steps:
- Push the door leaf, by hand, to the fully closed position. Place the mechanism's base on the ground, at a distance of at least B from the edge of the door leaf.
- Push the door leaf, by hand, to the open position. The base must be at a distance C from the edge of the door. If this condition is met, the installation proceeds. If this condition is not met, there are 2 options:
- We accept that the door leaf will not open fully (but will open to the point where it reaches distance C from the base). We choose this solution if the free opening is sufficient and what remains continues to meet our needs.
- We increase the length of the door by extending the door leaf. It can be extended in length across its entire height or only at the point where it comes into contact with the rack.
Mechanism installation (height-wise) - Detailed dimensions
The installation height of the mechanism is extremely important for the entire installation process. What matters is the height in relation to the rack for their good cooperation. Often, the design of the door determines where the rack will be placed so that there are mounting points for the rack on the door. Below are detailed drawings for the installation height of the mechanism in cases where the rack is installed with the teeth facing downwards (this is the recommended and most common solution).
H1= 30mm (height of motor mounting base)
H2=90mm (top of base to top of gear)
H3=15mm (top of gear to rack spacer axis)
H1+H2+H3=H1+H4+H5=135mm (bottom of base to rack spacer axis)
H4=85mm (top side of base to bottom of rack)
H5=20mm (bottom of rack to rack spacer axis)
H6=10mm (spacer axis to top of rack)
H1+H4=115mm (bottom of base to bottom of rack)
Ho= height of raised foundation (the base can be placed in a raised position for positioning reasons. In this case, the motor is protected, e.g., in case of flooding.
Based on the above dimensions, a preliminary check is performed before installing the mechanism. There are two cases:
- If there is already a rack, we check if the height at which it has already been placed is suitable in relation to the dimensions of the mechanism and the height at which its gear is placed. If the dimensions do not match, we will either have to raise the mechanism's base (if the rack is high) or change the rack's position (uninstall and reinstall).
- In the case that there is no existing rack, we check if there are available mounting points on the door at the desired rack installation height. Otherwise, we will have to place the entire structure higher by shaping the sub-base where the mechanism's base will be placed.
A key point of attention is the clearance that must exist between the gear and the rack. Ideally, this clearance should be 1.5mm.
If this clearance is not present, the mechanism will be forced to carry the door along its entire travel instead of simply pushing it. This will cause wear and tear and sooner or later problems will arise in its operation.
Conversely, if the clearance is too large, the cooperation between the gear and the rack will not be correct, and jerks and stresses will be created in the motor. Therefore, particular attention is required to create this clearance.
Metal Rack
The metal rack is delivered in one-meter pieces. It is galvanized for greater durability in outdoor conditions. The rack's cross-section is 12x30mm, the diametral pitch is 4 (module 4), and it has 3 spacers per piece. It can be installed on door leaves with a maximum weight of 2 tons.
Autotech S5060T Control Panel for Sliding Gate Mechanisms
The Autotech S5060T control panel is included in the set and is integrated into the mechanism. It is a control panel that combines simplicity of use with all necessary functions and has been tested over time. It is perfectly combined with the VDS SL1600-OIL mechanism.
Technical specifications:
- It has a socket for the mechanism's limit switches
- We can adjust the mechanism's force.
- There is the possibility for soft start and stop for less wear and tear on the mechanism and the garage door.
- It accepts safety photocells that stop movement when they encounter an obstacle during the closing of the door and start the reverse movement (opening).
- There is an available setting for automatic closing of the door with user selection of the closing start time. Photocell use is essential for automatic closing to function.
- There is an option for electric braking.
- The opening direction is set with a microswitch.
- The panel can accept a push button (key switch or simple push button).
- The panel can accept a 230VAC warning beacon without a flasher or a 230VAC lighting lamp.
- It features an integrated receiver with simple operation.
- User information regarding the mechanism's functions is provided by LED lights.
The above control panel has been tested by thousands of users and has proven to be extremely reliable. In addition, it features functions such as mechanism force adjustment, slow start and stop, which make it one of the best choices on the market today.
ProfelmNet PSD-36T Remote Controls at 433.92 MHz.
The ProfelmNet PSD-36T remote controls have an excellent design and are user-friendly and simple, both in their use and programming. They have been tested by thousands of users and do not present any problems. They can receive up to four commands from different mechanisms, which makes them convenient for users who have more than one automation in their daily use.
Sliding mechanism installation procedure - Summary
The steps for installing a sliding garage door mechanism are as follows:
- Check that the door operates smoothly manually.
- Check the wiring if it exists or install it.
- After checks, install the motor base. Requires a stable sub-base. Usually, a reinforced concrete base is the appropriate solution.
- Mount the motor on the base.
- Install the rack.
- Installation of accessories (if any)
- Checking the proper functioning of the construction and explaining all the details for safe use to the users.
The above are just a brief overview of the steps for installing a sliding mechanism. Inside the mechanism's packaging, you will find detailed, step-by-step instructions, well-written and easy to follow.
Manual override of the VDS SL1600-OIL sliding mechanism
The manual override process for the VDS SL1600-OIL mechanism is a simple and easy procedure for all users. With the key, open the clutch door and push it to the fully open position. The garage door now operates manually. By reversing the process (closing and locking the door), the mechanism is re-engaged.
Packaging of the VDS SL1600 OIL (kit-Complete) S mechanism set
The VDS Simply SL1600 (kit-Complete) S set is delivered in two packages. One contains the mechanism, the remote control, the photocells, the beacon, and any accessories that may have been ordered additionally from the set.
The second package contains only the metal rack due to its weight and length.
The set is delivered ready for installation as it has been checked by our technicians and the remote control is pre-programmed.
Installation instructions for the sliding garage door set
The set is delivered with detailed instructions in Greek. They have been edited by us to be easy to follow even by people who are not directly involved in the field.
They contain detailed steps for each stage of the installation, from the motor base and the rack to accessories such as photocells and push buttons. Detailed instructions for the Autotech S-5060T control panel, which is integrated into the mechanism, are also included.