VDS SL1600-OIL Sliding Gate Motor Kit (Basic)
- For maximum leaf weight of 1600kg
- Non-reversible, in oil bath
- Up to 48 open/close cycles per hour (at 20°C)
- Up to 150 open/close cycles per day
- Single-phase motor (230 VAC)
- Mechanism dimensions: 310x150x264 mm (LxWxH)
- Leaf movement speed: 10 m/min
- Motor absorbed power: 330 W
- Motor thermal protection: 140 °C
- Features a key-operated door for manual release
- Protection class: IP44
- Gear type is Z16/module 4
- Motor country of origin: Italy
- Warranty: 2 years
To order this product, please call us at 210.555.0632 or buy it online from our e-shop.
The VDS SL1600-OIL (Basic Kit) set includes:
- VDS SL1600-OIL sliding garage door mechanism for 1000kg door with all its accessories:
- Mechanism mounting base with screws and anchors
- Manual release keys (2 pcs)
- Limit switch activation plates
- Detailed instructions written in Greek
- ProfelmNet PSD-36T remote control at 433.92 MHz, 1 pc
The VDS SL1600-OIL (Basic Kit) is a starter kit for installation on a garage door that has a rack. Other materials can be added depending on your needs.
Criteria for installing the VDS SL1600-OIL mechanism on your door
- Can be installed on a door leaf with a maximum weight of 1600kg.
- Can be used up to 48 times per hour.
- Can be used up to 150 times per day.
The 1600kg door weight is a fairly high limit, assuming that the average weight of sliding gates is usually 60-70kg/m. However, if the weight of the door is unknown, it is advisable to ask the manufacturer. From our experience, the above mechanism covers most cases of sliding gates.
The 48 uses per hour cover most apartment building cases, as the door can operate almost every minute during peak hours. The motor has thermal protection. This means that if use is exceeded and it overheats, movement is interrupted until the normal temperature is restored. It is logical that small doors, in a cold environment, can make more trips than large doors in a hot environment. If the motor stops moving due to overheating, the door must be operated manually.
The uses per day can cover more than 35 cars, each using it 4 times a day. These uses (compared to the uses per hour) represent the optimal operation for the mechanism to last for many years without problems.
Features and advantages of the VDS SL1600-OIL mechanism
- The VDS SL1600-OIL mechanism is designed for intensive use. It can be used in apartment buildings or commercial areas with heavy traffic.
- Suitable for heavy sliding garage doors.
- Quiet in operation.
- Minimal maintenance requirements.
- Low price for an oil bath mechanism.
- Easy installation.
- Convenient dimensions:
The windings and mechanical parts of the VDS SL1600-OIL mechanism are immersed in an oil bath. This offers two significant advantages: better lubrication and better cooling.
Better lubrication is achieved because the entire mechanical part of the mechanism "swims" in the special oil.
Better motor cooling is achieved because the oil ensures that there is no spot that is extremely hot compared to the others, as the oil "wets" the entire interior of the motor, reducing both the risk of overheating and the corresponding wear. It also absorbs the heat generated both from the mechanical operation of the motor and, primarily, from the electrical operation of the motor (the heat generated in the motor windings, which also "swim" in the oil) and transfers it evenly to the motor walls, which dissipate it into the environment, achieving extremely efficient cooling.
The motor has a special screw that is tightened upon delivery to prevent oil leakage. This screw is located under the motor cover. After installing the motor, this screw must be loosened by 2 turns so that the oil reservoir (the sump) can "breathe". This is the oil vent screw.
To check the oil level, the motor has an external indicator for easy inspection. This is a great advantage of the VDS SL1600-OIL motor, as there is no need to remove the cover for inspection.
Sliding garage door with mechanism - Features
A classic sliding gate setup with a mechanism naturally includes the door leaf, which has wheels at the bottom. The wheels must be well-maintained to avoid hindering the movement of the door and the mechanism.
The rail, on which the wheels move, is properly secured to the ground. The rail must be straight, without bumps or deformations.
The door leaf is held upright by the rollers. The rollers are positioned so that they are always in contact with the door from the fully open to the fully closed position. They must be stable and prevent the door from deviating from its path, but without hindering its movement. They are placed at the top of the door and in the middle of its travel.
The final accessories (for a door without a mechanism) are the mechanical stops of the door. The stops define the door's travel, i.e., its final position both when opening and closing.
To automate a door leaf, we install a metal (or plastic) rack. The rack is a toothed bar that cooperates with the motor's gear to transmit movement.
The motor is placed in the center of the door's travel so that it is always in contact with the door. It has a gear that transmits movement from the mechanism to the door via the rack.
Beyond the mechanism, an essential accessory for the safety of the entire construction are the safety photocells. The safety photocells are placed on either side of the opening and check if there is an obstacle in the door's path. If an obstacle is detected when the door is closing, the photocells send a command to the mechanism's panel and the door's closing stops.
Also, for even greater safety, a safety beacon could be installed, which provides a visual signal when the door is in operation. This is usually installed when the door is adjacent to busy roads, roads with heavy traffic, and in areas where visibility is limited.
Finally, in cases where the range of the remote controls is not desirable, an external antenna can be installed to amplify the signal.
VDS SL1600-OIL Sliding Automation Base
The mechanism comes with a specially designed base for proper and sturdy support. The sub-base should ideally be made of concrete to ensure the mechanism is properly supported.
For the installation of the sliding mechanism's base, we check the sub-base and the wiring. (The best solution is a reinforced concrete sub-base with conduit for the wiring.)
Position of the VDS SL1600-OIL sliding automation base
The base of the sliding garage door mechanism must be placed in a specific position for the motor to function correctly. Below is a detailed description of where the base should be placed depending on whether the door opens to the right or to the left. (left and right are defined as you look at the door from the side where the motor and rack are installed)
To find the correct position of the base, follow these steps:
- Manually push the door leaf to the fully closed position. Place the mechanism base on the ground, at a distance of at least B from the edge of the door leaf.
- Manually push the door leaf to the open position. The base must be at a distance C from the edge of the door. If this is true, proceed with the installation. If this condition is not met, there are 2 options:
- We compromise by accepting that the door leaf will not open completely (but will open to the point where it reaches a distance C from the base). We choose this solution if the free opening is sufficient and what remains continues to meet our needs.
- We lengthen the door, extending the door leaf. It can be extended along its entire height or only at the point where it comes into contact with the rack.
Mechanism Installation (Height) - Detailed Dimensions
The installation height of the mechanism is extremely important for the progress of the entire installation. What matters is the height in relation to the rack for their proper cooperation. Often, the design of the door determines where the rack will be placed so that there are support points for the rack on the door. Below are detailed diagrams for the installation height of the mechanism in case the rack is placed with the teeth downwards (this is the recommended and most common solution).
H1 = 30mm (motor mounting base height)
H2 = 90mm (top of base to top of gear)
H3 = 15mm (top of gear to rack spacer axis)
H1+H2+H3 = H1+H4+H5 = 135mm (bottom of base to rack spacer axis)
H4 = 85mm (top of base to bottom of rack)
H5 = 20mm (bottom of rack to rack spacer axis)
H6 = 10mm (spacer axis to top of rack)
H1+H4 = 115mm (bottom of base to bottom of rack)
Ho = height of raised foundation (the base can be placed on a raised point for spatial reasons. In this case, the motor is protected, e.g., in case of flooding).
Based on the above dimensions, a preliminary check is performed before installing the mechanism. There are two cases:
- If there is already a rack, we check if the height at which it has already been placed is suitable in relation to the dimensions of the mechanism and the height at which its gear is positioned. If the dimensions do not match, we will either have to raise the mechanism's base (if the rack is high) or change the rack's position (uninstall and reinstall).
- In the case where there is no rack, we check if there are available support points for it on the door at the desired installation height. Otherwise, we will have to place the entire structure higher by shaping the sub-base where the mechanism's base will be installed.
A key point to note is the gap that must exist between the gear and the rack. Ideally, this gap should be 1.5mm.
If this gap does not exist, the mechanism is forced to carry the door along its entire travel instead of simply pushing it. This will cause wear and tear and sooner or later problems will arise in its operation.
In the opposite case, if the gap is too large, the cooperation between the gear and the rack will not be correct, and jerks and stresses will be created on the motor. Therefore, special attention is required to create this gap.
Autotech S5060T control panel for sliding garage door mechanisms
The Autotech S5060T control panel is included in the set and is integrated into the mechanism. It is a control panel that combines simplicity of use with all necessary functions and has been time-tested. It works perfectly with the VDS SL1600 OIL mechanism.
Technical characteristics:
- It has a receptacle for the mechanism's limit switches.
- We can adjust the mechanism's force.
- There is the possibility of soft start and stop for less wear and tear on the mechanism and the garage door.
- It accepts safety photocells which interrupt movement when they detect an obstacle during door closing and initiate reverse movement (opening).
- There is an available setting for automatic door closing with the user choosing the closing start time. The use of photocells is essential for the automatic closing function.
- Electric braking is an option.
- The opening direction is adjusted with a microswitch.
- The panel can accept a push-button (keypad or simple push-button).
- The panel can accept a 230VAC warning light without a flasher or a 230VAC lighting lamp.
- It has a built-in receiver with simple operation.
- User information regarding the mechanism's functions is provided by LED lights.
The above control panel has been tested by thousands of users and has proven to be extremely reliable. Additionally, it features functions such as mechanism force adjustment, soft start and stop, which make it one of the best choices on the market today.
ProfelmNet PSD-36T remote controls at 433.92 MHz.
ProfelmNet PSD-36T remote controls have an excellent design and are easy to use and simple in both their operation and programming. They have been tested by thousands of users and show no problems. They can receive up to four commands from different mechanisms, which makes them convenient for users who have more than one automation in their daily use.
Sliding mechanism installation procedure - Summary
In summary, the steps for installing a sliding garage door mechanism are as follows:
- Check that the door operates smoothly manually.
- Check the wiring if present, or run new wiring.
- After the checks, the motor base is installed. It requires a stable foundation. Usually, a reinforced concrete base is the appropriate solution.
- Mount the motor on the base.
- Install the rack.
- Install accessories (if any).
- Check the proper functioning of the assembly and explain all details to users for safe use.
The above are just a summary of the steps for installing a sliding mechanism. Inside the mechanism's packaging, you will find detailed, step-by-step instructions, well-written and easy to follow.
Manual operation of the VDS SL1600-OIL sliding mechanism
The manual operation process of the VDS SL1600-OIL mechanism is a simple and easy procedure for all users. With the key, we open the clutch door and push it to the fully open position. The garage door now operates manually. By reversing the process (closing and locking the door), we re-engage the mechanism.
Packaging of the VDS SL1600 OIL mechanism set (Kit-Basic)
The VDS SL1600 OIL (Kit-Basic) set is delivered in one package containing the mechanism, the remote control, and any accessories that may have been ordered extra from the set.
The set is delivered ready for installation as it has been checked by our technicians and the remote control is set up.
Installation instructions for the sliding garage door kit
The set comes with detailed instructions in Greek. They have been prepared by us to be easy to follow even by people who are not directly involved in the field.
They contain detailed steps for each stage of the installation, from the motor base and the rack to accessories such as photocells and buttons. Also included are detailed instructions for the Autotech S-5060T control panel which is integrated into the mechanism.