VDS SL1000 Sliding Gate Operator Kit (Complete) S
- For a maximum gate leaf weight of 1000kg
- Non-reversible, permanently lubricated mechanism
- Up to 30 opening/closing cycles per hour. (at 20°C)
- Up to 60 opening/closing cycles per day.
- Single-phase motor (230 VAC)
- Mechanism dimensions: 247x197x267 mm (LxWxH)
- Gate leaf movement speed: 10 m/min
- Motor power consumption: 330 W
- Motor thermal protection: 140 °C
- Features a key-operated cover for disengagement (manual operation)
- Protection rating: IP44
- Gear type: Z16/module 4
- Metal rack m4
- Motor country of origin: Italy
- Warranty: 2 years
To order this product, call us at 210.555.0632 or buy it online from our e-shop.
The VDS SL1000 kit (Kit-Complete) S includes:
- VDS SL1000 sliding gate mechanism for 1000kg gate with all its accessories:
- Mechanism mounting base with screws and anchors
- Manual release keys for mechanism (2 pcs)
- Limit switch activation plates
- Detailed instructions written in Greek
- ProfelmNet PSD-36T remote control at 433.92 MHz, 3 pcs
- Metal rack, 4m
- Wired photocells, 1 set
- Safety flashing light, 1 pc
The VDS SL1000 (Kit-Complete) S kit is a set for gate installation with all necessary accessories. Other materials can be added to it depending on your needs.
Criteria for installing the VDS SL1000 mechanism on your gate
- It can be installed on a gate leaf with a maximum weight of 1000kg.
- It can be used up to 30 times per hour.
- It can be used up to 60 times per day.
1000kg of gate weight is a quite high limit if we assume that the average weight of sliding gates is usually 60-70kg/m. However, if the gate's weight is unknown, it's good to consult its manufacturer. From our experience, the above mechanism covers most cases of sliding gates.
The 30 uses per hour cover most apartment building cases, as the gate can operate every 2 minutes during peak hours. The motor has thermal protection. This means that if use is exceeded and it overheats, movement is interrupted until the normal temperature is restored. It is logical that short gates, in a cold environment, can perform more movements than long gates in a hot environment. If the motor stops moving due to overheating, the gate must be operated manually.
The uses per day can cover, for example, 15 cars that will use it 4 times per day. These uses (compared to the uses per hour) are the optimal operation for the mechanism to last for many years without problems.
Sliding gate with mechanism - Features
A classic arrangement of a sliding gate with a mechanism naturally includes the gate leaf, which has wheels at its bottom. The wheels must be well-maintained to avoid hindering the movement of the gate and the mechanism.
On the ground, the rail on which the wheels move is correctly fixed. The rail must be straight without bumps or deformations.
The gate leaf is held upright by the rollers. The rollers are positioned so that they are always in contact with the gate from the fully open to the fully closed position. They must be stable and not allow the gate to deviate from its path, but without hindering its movement. They are placed at the top of the gate and in the middle of its travel.
The last accessories (for a gate without a mechanism) are the mechanical stops of the gate. The stops define the gate's travel, i.e., its final position both when opening and closing.
To automate a gate leaf, we install a metal (or plastic) rack. The rack is a toothed bar that cooperates with the motor's gear to transmit movement.
The motor is placed in the center of the gate's travel so that it always has contact with the gate. It has a gear that transmits movement from the mechanism to the gate via the rack.
Beyond the mechanism, an essential accessory for the safety of the entire construction are the safety photocells. The safety photocells are placed on either side of the opening and check if there is an obstacle in the gate's path. If an obstacle is detected during the closing of the gate, the photocells give a command to the mechanism's control panel and the closing of the gate stops.
Also, for even greater safety, a safety flashing light could be installed, which gives a visual signal when the gate is in operation. It is usually installed when the gate is adjacent to busy roads, roads with heavy traffic, and in places where visibility is limited.
Finally, in cases where the remote control range is not desired, an external antenna can be installed to amplify the signal.
VDS SL1000 sliding automation base
The mechanism comes with a base specifically designed for proper and robust support. The foundation should preferably be made of concrete to ensure that the mechanism is properly supported. The base has two holes that are positioned on the left as we look at the gate from the side where the rack (and the mechanism) is located.
To install the base of the sliding mechanism, follow these steps:
- Check the foundation and wiring. (the best solution is a reinforced concrete foundation with a spiral conduit for the wiring)
- Attach the square nuts to the bottom of the base.
- Install the base in place with metal expansion anchors (also known as "knock-in").
Position of the VDS SL1000 sliding automation base
The base of the sliding garage door mechanism must be placed in a specific position for the motor to function correctly. Below, the exact point where the base should be placed is defined in detail, depending on whether the door opens to the right or to the left. (left and right are defined as looking at the door from the side where the motor and rack are installed)
To find the correct position of the base, follow this procedure:
- Push the gate leaf manually to the fully closed position. Place the mechanism's base on the ground, at a distance of at least B from the edge of the gate leaf.
- Push the gate leaf manually to the open position. The base must be at a distance C from the edge of the gate. If this condition is met, the installation proceeds. If this condition is not met, there are 2 options:
- Compromise with the fact that the gate leaf will not open completely (but will open until it reaches a distance C from the base). We choose this solution if the free opening is sufficient and what remains continues to meet our needs.
- Extend the gate in length, by extending the gate leaf. It can be extended lengthwise across its entire height or only at the point where it contacts the rack.
Mechanism installation (height) - Detailed dimensions
The installation height of the mechanism is extremely important for the progress of the entire installation. What matters is the height in relation to the rack for their good cooperation. Often, the gate's design determines where the rack will be placed so that there are attachment points for the rack on the gate. Below are detailed drawings for the installation height of the mechanism in cases where the rack has been installed with the teeth downwards. (this is the recommended and most common solution)
H1= 18mm (height of motor mounting base)
H2=84mm (base top to gear top)
H3=15mm (gear top to rack spacer axis)
H1+H2+H3=H1+H4+H5=117mm (base bottom to rack spacer axis)
H4=79mm (base top to rack bottom)
H5=20mm (rack bottom to rack spacer axis)
H6=10mm (spacer axis to rack top)
H1+H4=97mm (base bottom to rack bottom)
Ho= height of elevated foundation (the base can be placed on an elevated position for spatial reasons. In this case, the motor is protected, e.g., in case of flooding.
Based on the above dimensions, a preliminary check is performed before installing the mechanism. There are two cases:
- If there is already a rack, we check if the height it has already been installed at is suitable in relation to the mechanism's dimensions and the height at which its gear is positioned. If the dimensions do not match, we will either have to raise the mechanism's base (if the rack is high) or change the rack's position. (uninstall and reinstall)
- If there is no existing rack, we check if there are available mounting points on the gate at the desired rack installation height. Otherwise, we will have to place the entire structure higher by shaping the foundation where the mechanism's base will be placed.
Metal rack
The metal rack is delivered in one-meter pieces. It is galvanized for greater resistance to outdoor conditions. The rack's cross-section is 12x30mm, the diametral pitch is 4 (module 4), and it has 3 spacers per piece. It can be installed on gate leaves with a maximum weight of 2 tons.
A key point of attention is the clearance that must exist between the gear and the rack. Ideally, this clearance should be 1.5mm.
If this clearance does not exist, the mechanism is forced to carry the gate throughout its travel instead of simply pushing it. This will cause wear and tear and sooner or later problems will arise in its operation. Its installation is done by welding it onto the gate.
Conversely, if the clearance is large, the cooperation between the gear and the rack will not be correct and jerks and stresses will be created in the motor. Therefore, particular attention is required to create this clearance.
Metal gear of VDS SL1000 sliding mechanism
The metal gear reliably transmits movement from the mechanism to the garage door via the rack. It has protection to prevent accidents and entrapment of objects between the gear and the rack.
Autotech S5060T control panel for sliding gate mechanisms
The Autotech S5060T control panel is included in the set and is integrated into the mechanism. It is a control panel that combines simplicity of use with all the necessary functions and has been tested over time. It combines perfectly with the VDS SL1000 mechanism.
Technical characteristics:
- It has a receptacle for the mechanism's limit switches
- We can adjust the mechanism's force.
- There is the possibility for soft start and stop for less wear and tear on the mechanism and the garage door.
- It accepts safety photocells which interrupt movement when they encounter an obstacle during the closing of the door and begin reverse movement (opening).
- There is an available setting for automatic closing of the door with the user choosing the closing start time. The use of photocells is necessary for the automatic closing function.
- There is the option of electric braking.
- The opening direction is adjusted with a microswitch.
- The panel can accept a push-button (keypad or simple push-button).
- The panel can accept a 230VAC warning light without a flasher or a 230VAC lighting lamp.
- It has a built-in receiver with simple operation.
- User information regarding the mechanism's functions is provided by LED lights.
The above control panel has been tested by thousands of users and has proven to be extremely reliable. In addition, it has features such as adjusting the mechanism's force, slow start and stop, which make it one of the best choices on the market at the moment.
ProfelmNet PSD-36T remote controls at 433.92 MHz.
The ProfelmNet PSD-36T remote controls have an excellent design, while being user-friendly and simple both in their use and in their programming. They have been tested by thousands of users and do not present problems. They can receive up to four commands from different mechanisms, which makes them convenient for users who have more than one automation in their daily use.
Sliding mechanism installation procedure - Summary
In summary, the steps for installing a sliding garage door mechanism are as follows:
- Checking that the door operates smoothly manually.
- Checking the wiring if it exists, or running it.
- After checks, the motor base is installed. It requires a stable foundation. Usually, a reinforced concrete base is the appropriate solution.
- Mounting the motor on the base.
- Installing the rack.
- Installing accessories (if any)
- Checking the proper functioning of the construction and explaining all details for safe use to users.
The above are simply a summary of the steps for installing a sliding mechanism. Inside the mechanism's packaging, you will find detailed, step-by-step instructions, well-written and easy to follow.
Manual override for VDS SL1000 sliding mechanism
The manual override procedure for the VDS SL1000 mechanism is simple and easy for all users. With the key, open the disengagement cover and push it to the fully open position. The garage door now operates manually. By reversing the procedure (closing and locking the cover), the mechanism is re-engaged.
Packaging of the VDS SL1000 (Kit-Complete) S mechanism set
The VDS SL1000 (Kit-Complete) S set is delivered in two packages. One contains the mechanism, the remote control, the photocells, the flashing light, and any additional accessories that may have been ordered extra from the set.
The second package contains only the metal rack due to its weight and length.
The set is delivered ready for installation as it has been checked by our technicians and the remote control is configured.
Installation instructions for the sliding gate kit
The set is delivered with detailed instructions in Greek. They have been edited by us to be easy to follow even by people who are not directly familiar with the subject.
They contain detailed steps for each stage of the installation, from the motor base and the rack to accessories such as photocells and push buttons. Detailed instructions for the Autotech S-5060T control panel, which is integrated into the mechanism, are also included.