Economy kit for a single-leaf right-hand swing garage door mechanism, which includes: one MPC SW400 motor (right), ProfelmNet 2114 control panel in a waterproof plastic box, and one remote control.

• Electromechanical mechanism with permanent lubrication
• Maximum door leaf width (with electric lock): up to 3.0 m
• Maximum door leaf width (without electric lock): up to 2.5 m
• Maximum number of operating cycles per hour: up to 21 at 20°C
• Maximum number of operating cycles per day: up to 30
• Piston stroke (useful): 40 cm
• Maximum force: 300 Kgf
• Single-phase motor. Motor operating voltage: 230 VAC
• Motor absorbed power: 280 W
• Motor winding thermal protection: 150 °C
• Manual override with special hexagonal key
• Warranty: 2 years

To order this product, call us at 210.555.0632 or buy it online from our e-shop.

Contents of the MPC SW400 right set (Kit-Economy 2114)

Installation of a swing mechanism - Specifications

The installation of a swing mechanism is a relatively simple matter, as long as due attention is paid to certain specific dimensions. These dimensions are as follows:

• The width of the door leaf W_R.
• The distances C_R & D_R. These dimensions are important when the mechanism is installed on the same side from which the door opens. (Conversely, when the door opens outwards and the mechanism is on the inside, or vice versa, these dimensions do not play a role but the clear passage width is reduced)
• The maximum number of door opening and closing cycles per day and per hour.
• The design of the door. What interests us about the design is whether it allows air to pass through without resistance. That is, a wrought iron gate is the best case, while a solid door without gaps is certainly a door that can face problems when strong winds prevail.

Our company is always ready to help you choose the right mechanism for your door. You can contact us by phone or email and we will guide you in choosing the motor for your door. It is necessary to know the above information, and in case of sending an email, photos of the door and the installation point of the mechanism would facilitate our choice.

Analysis of critical dimensions for selecting a swing mechanism

W_R: width of the gate

C_R: we open the door 90^ο and measure the distance perpendicular to the door from a possible obstacle (structural element, tree, etc.)

D_R: We measure perpendicular to the closed door the distance from the mounting point of the mechanism's base to the point where the door's hinge is installed.

We measure the distances from the center of the hinge for greater accuracy:

Visual checks during swing mechanism installation

The first point of check during the installation of a swing mechanism is whether there is space for the arm. We open the door 90^ο and observe if there is space behind it for the mechanism. If the door abuts a structural element or other obstacle (such as the right leaf in the diagram below) then a mechanism cannot be installed without modifying the door or creating the appropriate space. (in this specific case, excavating the structural element and creating space for the motor)

Depending on the user's needs, the gate can be open-type or closed-type. Open-type allows visibility and air passage, as they are usually designed with bars. In contrast, closed-type do not allow visibility to and from the area and, of course, wind passage. This often hinders movement as wind pressure exerts great forces on the door and consequently on the mechanism. So, in areas where strong winds prevail, it is wrong to install a mechanism on a solid swing gate. In the best case, the door will not operate correctly (it will partially close) when there is wind pressure, and there is a high probability that the mechanism will be damaged.

This point requires special attention as no manufacturer's warranty covers damage due to wind pressure. In many cases, we could have better door performance by installing a stronger mechanism and/or an electric lock. In most cases, however, our advice is not to install a swing mechanism on a solid gate unless it is protected from strong wind pressure. (e.g., in densely populated areas, if there is a tall building in front, etc.)

Also, a basic prerequisite for installing a mechanism on a swing gate is that it operates perfectly manually and has mechanical stops.

Mechanical stops define the end of the door's travel in both the open and closed positions.

Installation distances of swing mechanism - Operating modes

Swing mechanisms can operate in 2 ways:

1st way: They pull the door to open it and push it to close it.

2nd way: They push the door to open it and pull it to close it.

The following diagrams analyze the operating mode of a swing gate. The door rotates around an axis (H) which is defined by its hinges (from their center).

The motor is supported by 2 joints:

1. The first is fixed and is the mounting point of the mechanism to the structural element. (P1)
2. The second is movable and is the mounting point of the mechanism on the door. (P2)

These three points H, P1, P2 define a triangle with fixed sides H-P1 & H-P2 and one with a variable length P1-P2. Depending on the installation method, the length P1-P2 increases when the door opens and decreases when it closes, or vice versa.
The distance from the center of rotation of the mechanism to the center of rotation of the door (H-P1) determines the operation of the mechanism. This is defined by the distances X and Y, which are clearly distinguished in the next diagram.

These distances are determined by the manufacturer of the mechanisms and must be observed during installation. A detailed table with these distances follows below.

Also, to determine point P2, we follow this procedure: In the first installation method, after we have defined point P1, we define point P2 at a distance Le where the piston is extended almost to the end of its stroke. In the second installation method, after we have again defined point P1, we define point P2 at a distance Lc where the piston is retracted almost to the limit of its stroke.

The following detailed diagrams and tables show S2 and S1 as the stops for the open and closed positions respectively.

1st way of installing a swing mechanism

This installation method is the most widespread and has the most advantages, as it does not alter the design of the door, the mechanisms are indoors and thus protected, and the clear opening width remains the same as before the mechanism's installation. The only disadvantage is that specific spaces are required for the mechanism's installation.

2nd way of installing a swing mechanism

This installation method is rarely used. The motor is placed between the opening and pushes the door to open it while pulling it to close it. It has advantages, the most significant being the possibility of installation even when the necessary spaces required for the first installation method are not available. Also, the mechanism does not alter the appearance of the door and is inside, thus protected. Disadvantages of this method are that it reduces the clear passage width and that the door opens outwards, so there is a risk for passers-by, etc.

Single-leaf swing garage door - wiring

• (1) The mechanism requires a 3x1.5mm² or 3x2.5mm² cable if the distance of the automation installation point is far from the control panel. (it is advisable for the mechanism to be on a separate fuse in the control panel) The cable must be waterproof and in a conduit with a diameter of at least Φ16. The provision left by the electrician must be sufficient (1.5m) to reach the installation point of the electronic control panel.
• (2) Wired photocells require a 4×0.6mm² cable for the receiver and a 2×0.6mm² cable for the transmitter. We usually place the receiver near the mechanism and in the panel. If it is impossible to run a cable across for the photocells, we can install reflective photocells which only require wiring from one side. (so line 2 is not required)

Notes:

• Single or double leaf gate requires one control panel.
• Plastic flexible PVC pipes of the Heliflex type are most suitable for this type of installation.
• The wiring must be protected and watertight to prevent short circuits, etc.
  
  

ProfelmNet PSD-36T swing mechanism remote controls

The ProfelmNet PSD-36T remote control has 4 buttons to which we can set 4 different mechanisms. It is a fixed 12-bit code at 433.92 MHz. It is easy to use, well-designed and works perfectly with the control panels of swing mechanisms.

Manual override of MPC SW400 swing mechanism

Insert the key into the slot as shown in the image and turn it clockwise.

The manual override process is complete. The door can now be moved by hand. By reversing the process, we restore the mechanism to electric operation.

Installation instructions for MPC SW400 mechanism

The kit is delivered with instructions in Greek which are easy to follow, provided one has basic knowledge and is "handy." Otherwise, it is advisable to call a specialized technician.

The instructions include detailed steps for the installation of the mechanism's base, the mechanism itself, as well as for all accessories that a swing kit may contain (photocells, remote controls, lamp, antenna, etc.)