Swing double garage door kit with two MPC SW600 motors, ProfelmNet 2114 control panel in a waterproof plastic box, wired photocell set, and two remote controls. MPC SW600 motor features:

• Electromechanical mechanism with permanent lubrication
• Maximum leaf width (with electric lock): up to 4.0 m
• Maximum leaf width (without electric lock): up to 2.5 m
• Maximum number of operating cycles per hour: up to 21 at 20°C
• Maximum number of operating cycles per day: up to 30
• Piston stroke (useful): 60 cm
• Maximum force: 300 Kgf
• Single-phase motor. Motor operating voltage: 230 VAC
• Motor absorbed power: 280 W
• Motor winding thermal protection: 150 °C
• Manual override with special hex key
• Warranty: 2 years

To order this product, please call us at 210.555.0632 or buy it online from our e-shop.

Contents of the MPC SW600 kit (Kit-Standard-2114)

Swing mechanism installation - Specifications

Installing a swing mechanism is relatively simple, provided that due attention is paid to certain dimensions. These dimensions are as follows:

• The width of the left and right door leaves W_L & W_R respectively.
• The distances C_L, D_L & C_R, D_R. These dimensions are important when the mechanism is installed on the same side from which the door opens. (Conversely, when the door opens outwards and the mechanism is inside or vice versa, these dimensions do not play a role but the clear passage width is reduced).
• The maximum number of door opening/closing cycles per day and per hour.
• The design of the door. What interests us about the design is whether it allows air to pass through without resistance. That is, a wrought iron gate is the best case, while a solid door without gaps is certainly a door that can face problems when strong winds prevail.

Our company is always ready to help you choose the right mechanism for your door. You can contact us by phone or email and we will guide you in choosing the motor for your door. It is necessary to know the above information, and in case of sending an email, photos of the door and the installation point of the mechanisms would facilitate our selection.

Analysis of critical dimensions for selecting a swing mechanism

W_L, W_R: width of each door leaf

C_L, C_R: we open each leaf 90^o and measure the distance perpendicular to the door from a possible obstacle (structural element, tree, etc.)

D_L, D_R: We measure perpendicular to the closed door the distance from the mounting point of the mechanism base to the point where the door hinge is installed.

We measure distances from the center of the hinge for greater accuracy:

Visual checks during swing mechanism installation

The first point of inspection during swing mechanism installation is whether there is space for the arm to be installed. We open the door 90^o and observe if there is space behind it for the mechanism. If the door abuts a structural element or other obstacle (like the right leaf in the diagram below), then a mechanism cannot be installed without modifying the door or creating the appropriate space (in this specific case, excavating the structural element and creating space for the motor).

Depending on the user's needs, the gate can be open-type or closed-type. Open-type gates allow visibility and air passage as they are usually designed with railings. In contrast, closed-type gates do not allow visibility to and from the area and, of course, wind passage. This often complicates movement as wind pressure exerts great forces on the gate and consequently on the mechanism. Therefore, in areas with strong winds, it is incorrect to install a mechanism on a solid swing gate. In the best-case scenario, the gate will not operate correctly (it will partially close) when there is wind pressure, and there is a high probability of damage to the mechanism.

This point requires special attention as no manufacturer's warranty covers damages caused by wind pressure. In many cases, we could achieve better gate performance by installing a more powerful mechanism and/or an electric lock. In most cases, however, our advice is not to install a swing mechanism on a solid gate unless it is protected from strong wind pressures (e.g., in densely populated areas, if there is a tall building in front, etc.).

Also, a basic prerequisite for installing a mechanism on a swing gate is that it operates perfectly manually and has mechanical stops.

Mechanical stops define the end of the door's travel in both the open and closed positions.

Installation distances for swing mechanism - Operating modes

Swing mechanisms can operate in 2 ways:

1st way: They pull the door to open it and push it to close it.

2nd way: They push the door to open it and pull it to close it.

The following diagrams illustrate how a swing gate operates. The door rotates around an axis (H) defined by its hinges (from their center).

The motor is supported by 2 hinges:

1. The first is fixed and is the mounting point of the mechanism to the structural element. (P1)
2. The second is movable and is the mounting point of the mechanism on the door. (P2)

These three points H, P1, P2 define a triangle with fixed sides H-P1 & H-P2 and one with a variable length P1-P2. Depending on the installation method, the length P1-P2 increases when the door opens and decreases when it closes, or vice versa.
The distance from the center of rotation of the mechanism to the center of rotation of the door (H-P1) determines the operation of the mechanism. This is defined by the distances X and Y, which are clearly visible in the next diagram.

These distances are determined by the mechanism manufacturer and must be adhered to during installation. An detailed table with these distances follows below.

Also, to determine point P2, we follow this procedure: In the first installation method, after defining point P1, we define point P2 at a distance Le where the piston is extended almost to the end of its stroke. In the second installation method, after defining point P1 again, we define point P2 at a distance Lc where the piston is retracted almost to the limit of its stroke.

Detailed diagrams and tables follow, where S2 and S1 are the stops for the open and closed positions respectively.

1st method of installing a swing mechanism

This installation method is the most widespread and has the most advantages as it does not alter the design of the door, the mechanisms are indoors and thus protected, and the clear opening width remains the same as before the mechanism's installation. The only drawback is that specific spaces are required for the mechanism's installation.

2nd method of installing a swing mechanism

This installation method is rarely used. The motor is placed between the opening and pushes the door to open it, while pulling it to close it. It has advantages, the most significant of which is the possibility of installation even when the necessary spaces required by the first installation method are not available. Also, the mechanism does not alter the appearance of the door and is inside, so it is protected. Disadvantages of this method are that it reduces the clear passage width and that the door opens outwards, so there is a risk to passers-by, etc.

Double swing garage door - wiring

• (1) The mechanism requires a 4x1.5mm² or 4x2.5mm² cable if the installation point of the automation is far from the control panel. (It is advisable for the mechanism to be on a separate fuse in the control panel). The cable must be waterproof and in a conduit of at least Φ16 diameter. The electrician should leave enough slack (1.5m) so that it reaches the installation point of the electronic control panel.
• (2) Wired photocells require a 4×0.6mm² cable for the receiver and a 2×0.6mm² cable for the transmitter. We usually place the receiver near the mechanism and the panel. If it is impossible to run a cable across for the photocells, we can install photocells with a reflector, which only require wiring on one side. (so line 2 is not required)
• (4) For a push button (or key switch), a 2x0.5mm² cable is required (not included in the kit)
• (5) The remote control receiver requires a 3x0.5mm² cable (in our case it is integrated into the panel)
• (6) The safety light requires a 2x1.5mm² cable (not included in the kit)
• (7) The electric lock requires a 2x1.5mm² cable (not included in the kit)

Observations:

• Single or double swing gate, requires one control panel.
• PVC flexible conduits of Heliflex type are the most suitable for this type of installations.
• Wiring must be protected and watertight to prevent short circuits, etc.
  
  

ProfelmNet PSD-36T swing mechanism remote controls

The ProfelmNet PSD-36T remote control has 4 buttons to which we can set 4 different mechanisms. It is a fixed 12-bit code at 433.92 MHz. It is easy to use, well-designed and works perfectly with the control panels of swing mechanisms.

Wired photocells of the LINCE 600 kit (Kit-Standard-2114)

Safety photocells are a product that prevents accidents and damage at a low cost. If there is an obstacle between the transmitter and the receiver, they prevent the door from closing, thereby protecting pedestrians, vehicles, etc. If it is not possible to run cables to the opposite side, photocells with a reflector can be installed at a small extra cost.

Manual override of MPC SW600 swing mechanism

Insert the key into the slot as shown in the image and turn it clockwise.

The manual override procedure has been completed. The door can now be moved by hand. Revert the mechanism to electric operation by following the reverse procedure.

MPC SW600 mechanism installation instructions

The kit is delivered with instructions in Greek which are easy to follow, provided one has basic knowledge and "is handy". Otherwise, it is advisable to call a specialized technician.

The instructions include detailed steps for installing the mechanism base, the mechanism itself, as well as all accessories that a swing kit may contain (photocells, remote controls, flashing light, antenna, etc.).