The MEKO-5 (Kit-Complete) S kit includes:

• MEKO-5 sliding gate motor suitable for gate leaf weight up to 500Kg.
• Autotech S5060T control board
• ProfelmNet PSD-36T remote controls at 433.92 MHz, 3 pcs
• Warning flashing light
• Metal rack 4m
• Pair of wired safety photocells
• Motor mounting base (with mounting screws and anchors)
• Limit switch activation plates
• Manual release with key, 2 pcs
• Greek installation instructions

The above proposal is a complete solution for installing a mechanism with all the necessary products. Of course, products can be added to the above kit to fully cover your needs. (extra remote controls, reflector photocells, etc.)

The Proteco Meko-5 mechanism has quite good specifications and can cover most cases of sliding garage doors. In detail:

• It is suitable for garage doors with a maximum weight of 500kg.
• It can operate safely and without problems up to 12 times per hour.
• It can operate safely and without problems up to 30 times per day.

Regarding the weight of the door, you should ask its manufacturer. However, most sliding courtyard gates weigh around 60-70kg/m. So in most cases, 500kg is a quite safe limit that a typical residential garage door will hardly reach.

The uses per hour are sufficient for an average garage door, as it can operate every five minutes during peak hours. It should be noted here that if the motor overheats, it will stop operating until it returns to normal operating conditions. It has thermal protection to self-protect against excessive use.

Finally, the uses per day can cover most cases of residential garage doors. The uses per day are a limit so that the motor does not wear out prematurely and lasts for many years without problems.

Proteco Meko-5 mechanism dimensions check

With a height and length of 31cm, the Proteco Meko 5 motor can be installed on most sliding garage doors. Also, with a width of less than 20cm, it fits even in cases where there is not much space available.

A typical sliding garage door arrangement naturally includes the gate leaf, which has rollers at its bottom. The rollers must be well maintained to avoid hindering the movement of the door and the mechanism.

The rollers move on a rail which must be firmly secured to the ground. The rail must be straight without bumps or deformations.

The guides hold the door perpendicular to the ground. They are placed in the middle of the travel path to always maintain contact with the door. They must be stable and not allow the door to deviate from its path, but without hindering its movement.

Finally (for a door without a mechanism) the last accessories are the mechanical stops of the door. These define the final position of the door for both opening and closing.

Next, to automate the door, we attach the metal (or plastic) rack to the gate leaf. The rack is a toothed bar that works with the motor's gear to transmit movement.

The motor is placed in the center of the door's travel path to always maintain contact with the door. It has a gear that transmits movement from the mechanism to the door via the rack.

Beyond the mechanism, an essential accessory for the safety of the entire structure is the safety photocells. Safety photocells are placed on either side of the opening and check for obstacles in the door's path. If an obstacle is detected during the door's closing, the photocells signal the mechanism's control board to stop the door's closing and start the reverse movement (opening).

Also, for even greater safety, a safety flashing light could be installed, which signals when the door is in operation. It is usually installed when the door is adjacent to busy roads, roads with heavy traffic, and in areas where visibility is limited.

Finally, in cases where the range of the remote controls is not as desired, an external antenna can be installed to amplify the signal.

Below are the wiring requirements for a sliding garage door mechanism and all accessories that can be added (not all accessories are included in this specific set)

• The Proteco Meko-5 mechanism requires a 3x1.5mm² cable suitable for outdoor use. If the distance from the electrical panel is long, it would be advisable to use a 3x2.5mm² cable. In any case, it is good for the mechanism's wiring to start from a separate fuse in the electrical panel.
• Wired photocells require 4×0.6mm² cables for the receiver and 2×0.6mm² for the transmitter. If photocells with a reflector are used, then only a 4×0.6mm² cable is required for the transceiver. Reflector photocells cost a little more, but if the wiring has not been laid, they offer an immediate solution without alterations and extra work.
• The key switch (keypad) or the simple push button requires a 2×0.6mm² cable.
• The warning light requires a 1×1.0 mm² or 2×1.0 mm² cable.

Wiring should ideally be done by a qualified electrician. Special attention must be paid to protecting the cables from moisture as these installations are outdoors.

 

Autotech S5060T control panel for sliding garage door mechanisms

 

The Autotech S5060T control panel is included in the set and is integrated into the mechanism. It is a control panel that combines simplicity of use with all necessary functions and has been proven reliable over time. It works perfectly with the Proteco Meko 5 mechanism.

Technical specifications:

• It has a socket for the mechanism's limit switches.
• We can adjust the mechanism's force.
• There is a possibility for soft start and stop for less wear and tear on the mechanism and the garage door.
• It accepts safety photocells which interrupt movement when they encounter an obstacle during door closing and initiate reverse movement (opening).
• There is an available setting for automatic door closing with user-selectable closing start time. The use of photocells is essential for automatic closing operation.
• There is an option for electric braking.
• The opening direction is adjusted with a microswitch.
• The panel can accept a push button (keypad or simple push button).
• The panel can accept a 230VAC warning light without a flasher or a 230VAC lighting lamp.
• It has a built-in receiver with simple operation.
• User information regarding the mechanism's functions is provided by LED lights.

The above control panel has been tested by thousands of users and has proven to be extremely reliable. In addition, it features functions such as mechanism force adjustment, slow start, and stop, which make it one of the best choices currently on the market.

 

ProfelmNet PSD-36T remote control for sliding garage door mechanism

 

The ProfelmNet PSD-36T remote control is tested and reliable. It features 4 buttons to control 4 different mechanisms (gates, roller shutters, overhead garage doors, etc.). It has a fixed 12-bit code at 433.92 MHz. It boasts a modern design and works exceptionally well with the Autotech S5060T control panel.

 

Metal rack for sliding garage door mechanism

The metal rack is the most widespread solution for use in metal sliding gates. The metal rack consists of one-meter sections, with a diametral pitch of 4 (module 4) and has a cross-section of 12x30mm. Each piece includes 3 spacers. It is installed on doors with a maximum weight of 2 tons and is galvanized for greater resistance to outdoor conditions.

During the installation process, the spacers are welded to the door. Then the rack is screwed onto the spacers. The rack has oval holes for the spacer screws. This allows for minor adjustments to the rack's height.

 

Particular attention should be paid during the installation of the metal rack to ensure the necessary clearance between the gear and the rack. This gap should ideally be 1.5mm. This gap is such that the rack works perfectly with the gear. If the gap is larger, the rack will "kick" and the door's movement will not be smooth. If this gap does not exist and the rack touches the gear, then the mechanism is forced to carry the door, so sooner or later it will wear out and develop a fault.

 

Sliding gate photocell operation

Photocells are a product that dramatically increases safety in the use of a sliding mechanism at minimal cost. These specific photocells (IR5001P) are extremely reliable and operate with 12-24 VDC or 12-24 VAC, making them compatible with most control panels on the market. They have been on the market for years and do not present problems. They require no maintenance and are quite reliable even in harsh weather conditions.

 

Photocell operation: The transmitter emits an infrared light beam, in the invisible spectrum, which is directed towards the receiver. When there is no obstacle interrupting the beam, the door operates normally. If, during the door's closing, the beam is interrupted by an obstacle (vehicle, pedestrian, pet, etc.), then the control panel instructs the mechanism to stop the door's closing and start the reverse movement (opening). If the beam is interrupted while the door is opening, it continues its course normally, while if it is open, it is not allowed to start closing.

An alternative solution to wired photocells is the installation of photocells with a reflector. These photocells do not require wiring on both sides of the door, making their installation easier. They are preferred in cases where the door and the surrounding area have been completed without provision for wiring. They incur a small additional cost compared to wired photocells, but they are a very good solution when wiring cannot be laid.

 

Sliding mechanism installation procedure - Summary

In summary, the steps for installing a sliding garage door mechanism are as follows:

• Checking that the door operates smoothly manually.
• Checking existing wiring or installing new wiring.
• After checks, the motor base is installed. A stable foundation is required. Usually, a reinforced concrete base is the appropriate solution.
• Mounting the motor on the base.
• Installing the rack.
• Installing accessories (if any).
• Checking proper operation of the installation and explaining all details for safe use to users.

The above are simply a summary of the installation steps for a sliding mechanism. Inside the mechanism's packaging, you will find detailed, step-by-step instructions, well-written and easy to follow, even for people who are not directly involved in the field.

They include detailed steps for each stage of the installation, from the motor base and rack to accessories such as photocells and push buttons. Detailed instructions for the Autotech S-5060T control panel, which is integrated into the mechanism, are also included.

 

Proteco Meko-5 sliding automation release

 

For greater safety, the Proteco Meko-5 mechanism is disengaged with a key. Insert the release key into the lock and unlock. Then, open the small door to the fully open position, and the motor now operates manually. By reversing the process (locking the small door), we reset and re-engage the mechanism.

PROTECO MEKO 5 mechanism gear

The gear of the Proteco Meko-5 mechanism is metal for greater durability and reliability. It features a protective cover to prevent accidents and protect users.

 

Packaging of the MEKO-5 (Kit-Complete) S mechanism set

The MEKO-5 (Kit-Complete) S set is delivered in two packages. The first package contains the mechanism, remote control, and its accessories.

The second package contains only the metal rack, which consists of one-meter sections.

The set is delivered ready for installation as it has been checked by our technicians and the remote control is programmed.

 

Installation instructions for the sliding garage door kit

The set comes with detailed instructions in Greek. They have been processed by us to be easy to follow even by people who are not directly involved with the subject.

They contain detailed steps for each stage of the installation, from the motor base and rack to accessories such as photocells and push buttons. Detailed instructions for the Autotech S-5060T control panel, which is integrated into the mechanism, are also included.

 

Available documents for the Proteco Meko-5 motor (in English)

CE Declaration of Conformity

Installation Manual

Commercial brochure for Proteco Meko sliding automation