The MEKO-5 (Kit-Complete) P set includes:

• MEKO-5 sliding garage door mechanism suitable for gate leaf weight up to 500Kg.
• Autotech S5060T control panel
• ProfelmNet PSD-36T remote controls at 433.92 MHz, 3 pcs
• Warning flashing light
• Plastic rack 4m
• Pair of wired safety photocells
• Motor mounting base (with mounting screws and anchors)
• Limit switch activation tabs
• Manual release with key, 2 pcs
• Greek installation instructions

The above proposal is a complete solution for installing a mechanism with all necessary products. Of course, products can be added to the above kit to fully cover your needs (extra remote controls, photocells with reflector, etc.).

The Proteco Meko-5 mechanism has very good specifications and can cover most sliding garage door applications. In detail:

• It is suitable for garage doors with a maximum weight of 500kg.
• It can operate safely and without problems up to 12 times per hour.
• It can operate safely and without problems up to 30 times per day.

Regarding the weight of the door, you should ask its manufacturer. However, most sliding gates weigh around 60-70kg/m. So, in most cases, 500kg is a safe limit that a typical residential garage door will rarely reach.

The uses per hour are sufficient for an average garage door, as it can operate every five minutes during peak hours. It should be noted here that if the motor overheats, it will stop operating until it returns to normal operating conditions. It has thermal protection to self-protect against excessive use.

Finally, the uses per day can cover most residential garage door cases. The uses per day constitute a limit so that the motor does not wear out prematurely and lasts for many years without problems.

Checking the dimensions of the Proteco Meko-5 mechanism

With a height and length of 31cm, the Proteco Meko 5 motor can be installed on most sliding garage doors. Also, with a width of less than 20cm, it fits even in cases where space is limited.

A typical sliding garage door setup naturally includes the gate leaf, which has rollers at its bottom. The rollers must be well-maintained to avoid hindering the door's and mechanism's movement.

The rollers move on a track that must be firmly fixed to the ground. The track must be straight, without bumps or deformations.

The rollers hold the door perpendicular to the ground. They are placed in the middle of the travel so that they are always in contact with the door. They must be stable and not allow the door to deviate from its path without hindering its movement.

Finally (for a door without a mechanism), the last accessories are the mechanical stops of the door. These define the final position of the door for both opening and closing.

Next, for door automation, we install the metal (or plastic) rack on the gate leaf. The rack is a toothed bar that works with the motor's gear to transmit motion.

The motor is placed in the center of the door's travel to always be in contact with the door. It has a gear that transmits movement from the mechanism to the door via the rack.

Beyond the mechanism, an essential accessory for the overall construction's safety is the safety photocells. The safety photocells are placed on either side of the opening and check for obstacles in the door's path. If an obstacle is detected during the door's closing, the photocells signal the mechanism's control panel, and the door's closing stops.

Also, for even greater safety, a safety flashing light could be installed, which signals when the door is in operation. It is usually installed when the door is adjacent to busy roads, roads with heavy traffic, and in areas where visibility is limited.

Finally, in cases where the remote controls' range is not desirable, an external antenna can be installed to amplify the signal.

Below, the wiring required for a sliding garage door mechanism and all accessories that can be added (not all accessories are included in this specific set) are analyzed.

• The Proteco Meko-5 mechanism requires a 3x1.5mm² cable suitable for outdoor use. If the distance from the electrical panel is long, it would be advisable to install a 3x2.5mm² cable. In any case, it is good practice for the mechanism's wiring to start from a separate fuse in the electrical panel.
• Wired photocells require 4x0.6mm² cables for the receiver and 2x0.6mm² for the transmitter. If photocells with a reflector are used, then only one 4x0.6mm² cable is required up to the transceiver. Photocell with reflector cost a little more, but if the wiring has not been installed, they provide an immediate solution without repairs and extra work.
• The key switch (keypad) or simple push button requires a 2x0.6mm² cable.
• The warning light requires a 1x1.0 mm² or 2x1.0 mm² cable.

The wiring should preferably be done by a qualified electrician. Particular attention should be paid to protecting the cables from moisture, as these installations are outdoors.

 

Autotech S5060T control panel for sliding garage door mechanisms

 

The Autotech S5060T control panel is included in the set and integrated into the mechanism. It is a control panel that combines simplicity of use with all necessary functions and has been time-tested. It pairs perfectly with the Proteco Meko 5 mechanism.

Technical specifications:

• It has a socket for the mechanism's limit switches.
• We can adjust the mechanism's force.
• There is a soft start and stop function for less wear and tear on the mechanism and the garage door.
• It accepts safety photocells that interrupt movement when they detect an obstacle during door closing and initiate reverse movement (opening).
• There is an available setting for automatic door closing with user-selectable closing start time. Photocell use is essential for automatic closing operation.
• Electric braking option is available.
• The opening direction is adjusted with a microswitch.
• The panel can accept a push button (key switch or simple push button).
• The panel can accept a 230VAC warning light without a flashing light or a 230VAC lighting lamp.
• It has an integrated receiver with simple operation.
• User information regarding the mechanism's functions is provided by LED lights.

The above control panel has been tested by thousands of users and has proven to be extremely reliable. Furthermore, it offers features such as mechanism force adjustment, soft start and stop, which make it one of the best choices on the market today.

 

ProfelmNet PSD-36T sliding garage door mechanism remote control

 

The ProfelmNet PSD-36T remote control is tested and reliable. It has 4 buttons, allowing us to configure 4 different mechanisms (gates, roller shutters, overhead garage doors, etc.). It is a 12-bit fixed code at 433.92 MHz. It features a modern design and works excellently with the Autotech S5060T control panel.

 

Plastic rack for sliding garage door mechanism

The plastic rack is an alternative solution for use in sliding gates. The plastic rack consists of 34cm long pieces, with a diametral pitch of 4 (module 4) and a cross-section of 12x30mm. It is made of durable plastic with a steel core. Each piece includes 2 supports and 2 sets of screws with rectangular nuts for its support. It is installed on doors with a maximum weight of 800kg.

The plastic rack is screwed onto the door. This allows its installation on all types of garage doors (e.g. wooden doors). The screw holes are specially designed to allow for minor adjustments to the rack's position. The screws included in the package can be replaced if different needs exist (e.g. carriage bolts).

 

 

Particular attention during the installation of the metal rack should be paid to the necessary clearance between the gear and the rack. This gap should ideally be 1.5mm. This gap is such that the rack cooperates perfectly with the gear. If the gap is larger, the rack will "kick" and the movement of the door will not be smooth. If this gap does not exist and the rack touches the gear, the mechanism is forced to carry the door, so sooner or later it will wear out and develop a fault.

The empirical check we can perform after completing the installation of the plastic rack is to test the door's manual operation at the same speed it would have in electrical operation. If the door does not move smoothly, presents difficulty in movement, or jerks, then we must recheck the installation.

 

 Operation of sliding gate photocells

 Photocells are a product that significantly increases safety in the use of the sliding mechanism with minimal cost. These specific photocells (IR5001P) are extremely reliable and operate with a voltage of 12-24 VDC or 12-24 VAC, making them compatible with most control panels on the market. They have been on the market for years and do not present problems. They do not require maintenance and are quite reliable even in difficult weather conditions.

 

Photocell operation: The transmitter emits an infrared light beam, in the invisible spectrum, which is directed towards the receiver. When there is no obstacle interrupting the beam, the door operates normally. When, during the door's closing, the beam is interrupted by an obstacle (vehicle, pedestrian, pet, etc.), the control panel signals the mechanism to stop the door's closing and start the reverse movement (opening). If the beam is interrupted while the door is opening, it continues its path normally, while if it is open, it is not allowed to start closing.

An alternative to wired photocells is the installation of photocells with a reflector. These photocells do not require wiring from both sides of the door, making them easier to install. They are preferred in cases where the door and the surrounding area have been completed without provision for wiring. They have a small additional cost compared to wired photocells, but they are a very good solution when wiring cannot be installed.

 

Sliding mechanism installation procedure - Summary

 In summary, the steps for installing a sliding garage door mechanism are as follows:

• Checking that the door operates smoothly manually.
• Checking for existing wiring or installing it.
• After checks, proceed with installing the motor base. This requires a stable foundation. Usually, a reinforced concrete base is the appropriate solution.
• Mounting the motor on the base.
• Installing the rack.
• Installing accessories (if any).
• Checking for proper operation of the setup and explaining all details for safe use to users.

The above are simply a summary of the installation steps for a sliding mechanism. Inside the mechanism's packaging, you will find detailed instructions, step by step, well-written and easy to follow.

Disengagement of Proteco Meko-5 sliding automation

 

For greater safety, the disengagement of the Proteco Meko-5 mechanism is done with a key. Insert the disengagement key into the lock and unlock it. Then, open the door to the fully open position, and the motor now operates manually. By reversing the procedure (locking the door), we reset and re-engage the mechanism.

Proteco MEKO 5 mechanism gear

The Proteco Meko-5 mechanism's gear is metal for greater durability and reliability. It features a protective cover to prevent accidents and protect users.

 

Packaging of the MEKO-5 (Kit-Complete) P mechanism set

The MEKO-5 (Kit-Complete) P set is delivered in two packages. The first package contains the mechanism, the remote control, and its accessories.

The second package contains only the plastic rack.

The set is delivered ready for installation as it has been checked by our technicians and the remote control is configured.

 

Installation instructions for the sliding garage door set

The set is delivered with detailed instructions in Greek. They have been prepared by us to be easy to follow even by people who are not directly involved in the field.

They contain detailed steps for each stage of installation, from the motor base and the rack to accessories such as photocells and push buttons. Detailed instructions for the Autotech S-5060T control panel, which is integrated into the mechanism, are also included.

 

Available documents for the Proteco Meko-5 motor (In English)

CE Declaration of Conformity

Installation Manual

Proteco Meko sliding automation commercial brochure