The MEKO-5 (Kit-Standard) P set includes:

• MEKO-5 sliding garage door mechanism suitable for a gate leaf weight up to 500Kg.
• Autotech S5060T control panel
• ProfelmNet PSD-36T remote controls at 433.92 MHz, 2 pcs
• 4m plastic rack
• Pair of wired safety photocells
• Motor mounting base (with mounting screws and anchors)
• Limit switch activation tabs
• Manual release with key, 2 pcs
• Greek installation instructions

The above proposal is a basic but reliable solution for installing a mechanism with all the necessary products. Of course, products can be added to the above kit to fully cover your needs. 

The Proteco Meko-5 mechanism has quite good specifications and can cover most cases of sliding garage doors. In detail:

• It is suitable for garage doors with a maximum weight of 500kg.
• It can operate safely and without problems up to 12 times per hour.
• It can operate safely and without problems up to 30 times per day.

Regarding the weight of the door, you should ask its manufacturer. However, most sliding gates weigh around 60-70kg/m. So, in most cases, 500kg is a limit that is quite safe and unlikely to be reached by a typical residential garage door.

The uses per hour are sufficient for an average garage door, as it can operate every five minutes during peak hours. It should be noted here that if the motor overheats, it will stop operating until it returns to normal operating conditions. This means it has thermal protection to protect itself from excessive use.

Finally, the uses per day can cover most cases of residential garage doors. The uses per day constitute a limit so that the motor does not wear out prematurely and lasts for many years without problems.

Proteco Meko-5 mechanism dimensions check

With a height and length of 31cm, the Proteco Meko 5 motor can be installed on most sliding garage doors. Also, with a width of less than 20cm, it fits even in cases where space is limited. 

A typical sliding garage door layout naturally includes the gate leaf, which has wheels at its bottom. The wheels must be well maintained to avoid hindering the door's and mechanism's movement.

The wheels move on a rail which must be firmly fixed to the ground. The rail must be straight, without bumps or deformations. 

The rollers hold the door perpendicular to the ground. They are placed in the middle of the travel so that they always maintain contact with the door. They must be stable and not allow the door to deviate from its path, but without hindering its movement. 

Finally (for a door without a mechanism), the last accessories are the mechanical stops of the door. These define the final position of the door for both opening and closing. 

Next, for door automation, we place the metal (or plastic) rack on the gate leaf. The rack is a toothed rail that works with the motor's gear to transmit motion. 

The motor is placed in the center of the door's travel to always maintain contact with the door. It has a gear that transmits motion from the mechanism to the door via the rack.

Beyond the mechanism, an essential accessory for the overall safety of the construction are the safety photocells. The safety photocells are placed on either side of the opening and check for obstacles in the door's path. If an obstacle is detected during the door's closing, the photocells signal the mechanism's control panel, and the door's closing stops.

Also, for even greater safety, a safety beacon could be installed, which signals when the door is in operation. This is usually installed when the door is adjacent to busy roads, roads with heavy traffic, and in areas where visibility is limited.

Finally, in cases where the remote control range is not as desired, an external antenna can be installed to boost the signal.

Below is an analysis of the wiring required for a sliding garage door mechanism and all the accessories that can be added (not all accessories are included in this particular set).

• The Proteco Meko-5 mechanism requires a 3x1.5mm² cable suitable for outdoor use. If the distance from the electrical panel is long, it would be advisable to install a 3x2.5mm² cable. In any case, it is good practice for the mechanism's wiring to start from a separate fuse in the electrical panel.
• Wired photocells require 4x0.6mm² cables for the receiver and 2x0.6mm² for the transmitter. If photocells with a reflector are used, then only a 4x0.6mm² cable is required up to the transceiver. Reflector photocells cost a little more, but if the wiring has not been installed, they provide an immediate solution without repairs and extra work. 
• The key switch (keypad) or simple button requires a 2x0.6mm² cable.
• The warning light requires a 1x1.0 mm² or 2x1.0 mm² cable.

The wiring should preferably be done by a qualified electrician. Special attention must be paid to protecting the cables from moisture, as these installations are outdoors. 

 

Autotech S5060T control panel for sliding garage door mechanisms

 

The Autotech S5060T control panel is included in the set and is integrated into the mechanism. It is a control panel that combines simplicity of use with all the necessary functions and has been tested over time. It pairs perfectly with the Proteco Meko 5 mechanism. 

Technical specifications:

• It has a socket for the mechanism's limit switches.
• We can adjust the mechanism's force.
• There is an option for soft start and stop to reduce wear on the mechanism and the garage door.
• It accepts safety photocells that interrupt movement when they detect an obstacle during door closing and initiate reverse movement (opening).
• There is an available setting for automatic door closing with the user's choice of closing start time. Photocell use is essential for automatic closing operation.
• There is an option for electric braking.
• The opening direction is adjusted with a microswitch.
• The panel can accept a button (keypad or simple push button). 
• The panel can accept a 230VAC warning light without a flasher or a 230VAC lighting lamp.
• It has an integrated receiver with simple operation.
• User information regarding the mechanism's functions is provided by LED lights.

The above control panel has been tested by thousands of users and has proven to be extremely reliable. Additionally, it features functions such as mechanism force adjustment, slow start and stop, making it one of the best choices on the market today.

 

ProfelmNet PSD-36T sliding garage door mechanism remote control

 

The ProfelmNet PSD-36T remote control is tested and reliable. It has 4 buttons where we can set 4 different mechanisms (gates, shutters, overhead garage doors, etc.). It is a fixed 12-bit code at 433.92 MHz. It has a modern design and works excellently with the Autotech S5060T control panel.

 

Plastic rack for sliding garage door mechanism

The plastic rack is an alternative solution for use in sliding gates. The plastic rack consists of pieces 34cm long, with a diametrical pitch of 4 (module 4) and a cross-section of 12x30mm. It is made of durable plastic with a steel core. Each piece contains 2 supports and 2 sets of screws with rectangular nuts for its support. It is installed on doors with a maximum weight of 800kg.

The plastic rack is screwed onto the door. This allows it to be installed on all types of garage doors (e.g., wooden doors). The screw holes have a special design to allow for fine adjustments to the rack's position. The screws included in the package can be replaced if different needs arise (e.g., carriage bolts).

 

 

Particular attention must be paid during the installation of the metal rack to the necessary gap between the gear and the rack. This gap should ideally be 1.5mm. This gap is such that the rack works perfectly with the gear. If the gap is larger, the rack will "kick" and the door's movement will not be smooth. If this gap is not present and the rack touches the gear, then the mechanism is forced to carry the door, so sooner or later it will wear out and develop a fault.

The empirical check we can perform after completing the installation of the plastic rack is to manually test the door's operation at the same speed it would have during electrical operation. If the door does not move smoothly, encounters difficulty in movement, or shakes, then we must recheck the installation. 

 

 Operation of sliding gate photocells

 Photocells are a product that dramatically increases safety in the use of a sliding mechanism with minimal cost. These specific photocells (IR5001P) are extremely reliable and operate with a voltage of 12-24 VDC or 12-24 VAC, making them compatible with most control panels on the market. They have been on the market for years and do not present problems. They do not require maintenance and are quite reliable even in difficult weather conditions.

 

Photocell operation method: The transmitter emits an infrared light beam, in the non-visible spectrum, which is directed towards the receiver. When there is no obstacle interrupting the beam, the door operates normally. When the beam is interrupted by an obstacle (vehicle, pedestrian, pet, etc.) during door closing, the control panel instructs the mechanism to stop closing the door and begin the reverse movement (opening). If the beam is interrupted while the door is opening, it continues its movement normally, while if it is open, it is not allowed to begin closing.

An alternative solution to wired photocells is the installation of photocells with a reflector. These photocells do not require wiring on both sides of the door, making them easier to install. They are preferred in cases where the door and the surrounding area have been completed without provision for wiring. They incur a small extra cost compared to wired photocells, but they are a very good solution when wiring cannot be laid.

 

Sliding mechanism installation procedure - Summary

 Briefly, the steps for installing a sliding garage door mechanism are as follows:

• Checking that the door operates smoothly manually.
• Checking for existing wiring or installing it.
• After checks, the motor base is installed. This requires a stable foundation. Usually, a reinforced concrete base is the appropriate solution.
• Mounting the motor on the base.
• Installing the rack.
• Installing accessories (if any).
• Checking the proper functioning of the entire system and explaining all details for safe use to users.

The above are just a brief summary of the installation steps for a sliding mechanism. Inside the mechanism's packaging, you will find detailed instructions in Greek, step-by-step, well-written and easy to follow. 

Proteco Meko-5 sliding automation disengagement

 

For increased safety, the disengagement of the Proteco Meko-5 mechanism is done with a key. We insert the disengagement key into the lock and unlock it. Then we open the small door to the fully open position and the motor now operates manually. By reversing the procedure (locking the small door), we re-engage and re-couple the mechanism. 

PROTECO MEKO 5 mechanism gear

The gear of the Proteco Meko-5 mechanism is metallic for greater durability and reliability. It has a protective cover to prevent accidents and protect users.  

 

Packaging of the MEKO-5 (Kit-Standard) S mechanism set

The MEKO-5 (Kit-Standard) S set is delivered in two packages. The first package contains the mechanism, remote controls, photocells, etc.

The second package contains only the metal rack, which consists of one-meter pieces. 

The set is delivered ready for installation as it has been checked by our technicians and the remote control is set up.

 

Installation instructions for the sliding garage door set

The set comes with detailed instructions in Greek. They have been edited by us to be easy to follow even by people who are not directly involved in the field.

They contain detailed steps for each stage of the installation, from the motor base and the rack to accessories such as photocells and push buttons. Detailed instructions for the Autotech S-5060T control panel, which is integrated into the mechanism, are also included.

 

Available documents for the Proteco Meko-5 motor (in English)

CE Declaration of Conformity

Installation Manual

Proteco Meko sliding automation commercial brochure