VDS SL1600-OIL Sliding Gate Motor Kit (Deluxe) S
- For a maximum door leaf weight of 1600kg
- Non-reversible, in oil bath
- Up to 48 opening/closing cycles per hour. (at 20°C)
- Up to 150 opening/closing cycles per day.
- Single-phase motor (230 VAC)
- Mechanism dimensions: 310x150x264 mm (LxWxH)
- Door leaf movement speed: 10 m/min
- Motor absorbed power: 330 W
- Motor thermal protection: 140 °C
- Features a key-operated cover for disengagement (manual operation)
- Protection degree: IP44
- Gear type is Z16/module 4
- Metal rack module 4
- Motor country of origin: Italy
- Warranty: 2 years
To order this product, call us at 210.555.0632 or buy it online from our e-shop.
The VDS SL1600-OIL (kit-Deluxe) S set contains:
- VDS SL1600-OIL sliding gate opener for 1600kg gate with all its accessories:
- Mechanism mounting base with screws and anchors
- Manual release keys (2 pcs)
- Limit switch activation brackets
- Detailed instructions written in Greek
- ProfelmNet PSD-36T remote control at 433.92 MHz, 4 pcs
- Metal rack, 4m
- Wired photocells, 1 set
- Safety flashing light, 1 pc
- External antenna, 1 pc
- Keypad (key switch), 1 pc
The VDS SL1600-OIL (kit-Deluxe) S set is a complete kit for gate installation. Other materials can be added to it depending on your needs.
Criteria for installing the VDS SL1600-OIL mechanism on your gate
- It can be installed on a door leaf with a maximum weight of 1600kg.
- It can be used up to 48 times per hour.
- It can be used up to 150 times per day.
1600kg of gate is a fairly high limit, assuming that the average weight of sliding courtyard gates is usually 60-70kg/m. However, if the weight of the gate is not known, it is advisable to ask its manufacturer. From our experience, the above mechanism covers most cases of sliding courtyard gates.
The 48 uses per hour cover most apartment building cases, as the gate can operate almost every minute during peak hours. The motor has thermal protection. This means that in case of overuse and overheating, the movement is interrupted until the normal temperature is restored. It is logical that shorter gates in a cold environment can make more trips than longer gates in a warm environment. If the motor stops moving due to overheating, the gate must be operated manually.
The uses per day can cover more than 35 cars that will use it 4 times a day. These uses (compared to the uses per hour) are the optimal operation for the mechanism to last for many years without problems.
Characteristics and advantages of the VDS SL1600-OIL mechanism
- The VDS SL1600-OIL mechanism is built for intensive use. It can be used in apartment buildings or commercial areas with high traffic.
- Suitable for heavy sliding garage doors.
- Quiet during operation.
- Minimal maintenance requirements.
- Low price for an oil bath mechanism.
- Easy installation.
- Convenient dimensions:
The windings and mechanical parts of the VDS SL1600-OIL mechanism are immersed in an oil bath. This offers two significant advantages: better lubrication and better cooling.
Better lubrication is achieved because all mechanical parts of the mechanism "swim" in the special oil.
Better motor cooling is achieved because the oil ensures that there is no excessively hot spot compared to the others, as the oil "wets" the entire interior of the motor, reducing both the risk of overheating and corresponding damage. It also absorbs the heat generated both by the mechanical operation of the motor and, primarily, by the electrical operation of the motor (the heat generated in the motor windings, which also "swim" in the oil) and transfers it evenly to the motor walls, which dissipate it into the environment, achieving extremely effective cooling.
The motor has a special screw that is tightened during delivery to prevent oil leakage. This screw is located under the motor cover. After installing the motor, this screw must be loosened by 2 turns so that the oil reservoir (the sump) can "breathe". This is the oil breather screw.
For checking the oil level, the motor has an external indicator for easy inspection. This is a significant advantage of the VDS SL1600-OIL motor, as the cover does not need to be removed for inspection.
Sliding garage door with mechanism - Features
A classic layout of an automated sliding gate naturally includes the gate leaf, which has wheels at its lower part. The wheels must be well-maintained to ensure smooth movement of the gate and mechanism.
On the ground, the rail on which the wheels move is correctly secured. The rail must be straight, without bumps or deformations.
The gate leaf is held upright by the rollers. The rollers are positioned so that they are always in contact with the gate from the fully open to the fully closed position. They must be stable and prevent the gate from deviating from its path, but without hindering its movement. They are placed at the top of the gate and in the middle of its travel.
The last accessories (for a gate without a mechanism) are the mechanical stops of the gate. The stops define the gate's travel, i.e., its final position both when opening and closing.
To automate a gate leaf, we install a metal (or plastic) rack. The rack is a toothed bar that cooperates with the motor's gear to transmit movement.
The motor is placed in the center of the gate's travel so that it always has contact with the gate. It has a gear that transmits movement from the mechanism to the gate via the rack.
Beyond the mechanism, an essential accessory for the safety of the entire construction are the safety photocells. The safety photocells are placed on either side of the opening and check for obstacles in the gate's path. If an obstacle is detected during the closing of the gate, the photocells send a command to the mechanism's control panel and the gate's closing stops.
Also, for even greater safety, a safety flashing light could be installed, which provides a visual signal when the gate is in operation. It is usually installed when the gate is adjacent to busy roads, roads with heavy traffic, and in areas where visibility is limited.
Finally, in cases where the range of the remote controls is not desirable, an external antenna can be installed to boost the signal.
Base for VDS SL1600-OIL sliding automation
The mechanism comes with a base specifically designed for proper and sturdy support. The foundation should preferably be made of concrete to ensure that the mechanism will be properly supported.
For the installation of the sliding mechanism's base, we check the foundation and the wiring. (the best solution is a reinforced concrete foundation with a conduit for the wiring)
Position of the VDS SL1600-OIL sliding automation base
The base of the sliding garage door mechanism must be placed at a specific point for the motor to function correctly. Below, the point where the base should be placed is defined in detail, depending on whether the door opens to the right or to the left. (left and right are defined as looking at the door from the side where the motor and rack are installed)
To find the correct position of the base, follow this procedure:
- Push the door leaf, by hand, to the fully closed position. Place the mechanism's base on the ground, at a distance of at least B from the edge of the door leaf.
- Push the door leaf, by hand, to the open position. The base must be at a distance C from the edge of the door. If this is true, the installation proceeds. If this condition is not met, there are 2 options:
- Compromise that the door leaf will not open completely (but will open to the point where it reaches a distance C from the base). This solution is chosen if the clear opening is sufficient and what remains continues to meet our needs.
- Extend the length of the door by extending the door leaf. It can be extended along its entire height or only at the point where it comes into contact with the rack.
Mechanism installation (height) - Detailed dimensions
The installation height of the mechanism is extremely important for the entire installation process. What matters is the height in relation to the rack for their proper cooperation. Often, the design of the door determines where the rack will be placed so that there are support points for the rack on the door. Below are detailed diagrams for the installation height of the mechanism in case the rack is installed with the teeth downwards. (this is the recommended and most common solution)
H1= 30mm (motor mounting base height)
H2=90mm (top of base to top of gear)
H3=15mm (top of gear to center of rack spacer)
H1+H2+H3=H1+H4+H5=135mm (bottom of base to center of rack spacer)
H4=85mm (top of base to bottom of rack)
H5=20mm (bottom of rack to center of rack spacer)
H6=10mm (center of spacer to top of rack)
H1+H4=115mm (bottom of base to bottom of rack)
Ho= height of elevated foundation (the base can be placed in an elevated position for spatial reasons. In this case, the motor is protected, e.g., in case of flood.
Based on the above dimensions, a preliminary check is performed before installing the mechanism. There are two cases:
- If there is already a rack, we check if the height at which it has already been placed is suitable in relation to the dimensions of the mechanism and the height at which its gear is placed. If the dimensions do not match, we will either have to raise the mechanism's base (if the rack is high) or change the rack's position. (uninstall and reinstall)
- If there is no existing rack, we check if there are available mounting points on the door at the desired installation height for the rack. Otherwise, we will have to place the entire structure higher by shaping the foundation on which the mechanism's base will be placed.
A key point of attention is the clearance that must exist between the gear and the rack. Ideally, this clearance should be 1.5mm.
If this clearance is not present, the mechanism is forced to carry the gate along its entire travel instead of simply pushing it. This will cause wear and tear and sooner or later problems will arise in its operation.
In the opposite case, if the clearance is too large, the cooperation between the gear and the rack will not be correct and jerks and stresses will be created in the motor. Therefore, particular attention is required to create this clearance.
Metal rack
The metal rack is delivered in one-meter pieces. It is galvanized for greater resistance to outdoor conditions. The cross-section of the rack is 12x30mm, the diametral pitch is 4 (module 4), and it has 3 spacers per piece. It can be installed on door leaves with a maximum weight of 2 tons.
Autotech S5060T control panel for sliding gate mechanisms
The Autotech S5060T control panel is included in the set and is integrated into the mechanism. It is a control panel that combines simplicity of use with all necessary functions and has been tested over time. It combines perfectly with the VDS SL1600-OIL mechanism.
Technical characteristics:
- It has a receptacle for the mechanism's limit switches
- We can adjust the mechanism's force.
- There is the possibility of soft start and stop for less wear and tear on the mechanism and the garage door.
- It accepts safety photocells that interrupt movement when they encounter an obstacle during the closing of the door and begin reverse movement (opening).
- There is an available setting for automatic closing of the door with the user selecting the closing start time. The use of photocells is necessary for the automatic closing function.
- There is the option of electric braking.
- The opening direction is adjusted with a microswitch.
- The control panel can accept a push button (keypad or simple push button).
- The control panel can accept a 230VAC warning light without a flasher or a 230VAC lighting lamp.
- It has an integrated receiver with simple operation.
- User information regarding the mechanism's functions is provided by LED lights.
The above control panel has been tested by thousands of users and has proven to be extremely reliable. Additionally, it features functions such as adjusting the mechanism's force, soft start and stop, which make it one of the best choices on the market today.
ProfelmNet PSD-36T remote controls at 433.92 MHz.
ProfelmNet PSD-36T remote controls have an excellent design and are easy to use and program. They have been tested by thousands of users and do not present problems. They can accept up to four commands from different mechanisms, which makes them convenient for users who have more than one automation in their daily use.
Sliding mechanism installation procedure - Summary
In summary, the steps for installing a sliding garage door mechanism are as follows:
- Check that the door operates smoothly manually.
- Check the wiring if it exists or lay it.
- After the checks, the motor base is installed. It requires a stable foundation. Usually, a reinforced concrete base is the appropriate solution.
- Mounting the motor on the base.
- Mounting the rack.
- Installation of accessories (if any)
- Checking the proper functioning of the construction and explaining all details for safe use to the users.
The above are simply a summary of the installation steps for a sliding gate mechanism. Inside the mechanism's packaging, you will find detailed, step-by-step instructions, well-written and easy to follow.
Manual override for VDS SL1600-OIL sliding mechanism
The manual override procedure for the VDS SL1600-OIL mechanism is simple and easy for all users. Using the key, open the release door and push it to the fully open position. The garage door now operates manually. By reversing the procedure (closing and locking the door), the mechanism is re-engaged.
Packaging of the VDS SL1600 OIL (kit-Deluxe) S mechanism set
The VDS Simply SL1600 (kit-Deluxe) S set is delivered in two packages. One contains the mechanism, remote controls, photocells, lamp, antenna, and key button.
The second package contains only the metal rack due to its weight and length.
The set is delivered ready for installation as it has been checked by our technicians and the remote control is programmed.
Installation instructions for the sliding garage door set
The set comes with detailed instructions in Greek. They have been edited by us to be easy to follow even by people who are not directly involved in the field.
They contain detailed steps for each stage of installation, from the motor base and rack to accessories such as photocells and buttons. Detailed instructions for the Autotech S-5060T control panel, which is integrated into the mechanism, are also included.