VDS SL1000 Sliding Gate Opener Kit (Kit-Economy) S
- For a maximum leaf weight of 1000kg
- Non-reversible, permanently lubricated mechanism
- Up to 30 open/close cycles per hour (at 20°C)
- Up to 60 open/close cycles per day.
- Single-phase motor (230 VAC)
- Mechanism dimensions: 247x197x267 mm (LxWxH)
- Leaf movement speed: 10 m/min
- Motor absorbed power: 330 W
- Motor thermal protection: 140 °C
- Features a key-operated cover for disengagement (manual operation)
- Protection rating: IP44
- Gear type is Z16/module 4
- Steel rack m4
- Motor country of origin: Italy
- Warranty: 2 years
To order this product, call us at 210.555.0632 or buy it online from our eshop.
The VDS SL1000 (Kit-Economy) S kit includes:
- VDS SL1000 sliding gate mechanism for 1000kg door with all its accessories:
- Mechanism mounting base with screws and anchors
- Manual operation keys (2 pcs)
- Limit switch activation tabs
- Detailed instructions written in Greek
- ProfelmNet PSD-36T remote control at 433.92 MHz, 1 pc
- Steel rack, 3m
The VDS SL1000 (Kit-Economy) S kit is a basic kit for garage door installation. Other materials can be added to it depending on your needs.
Criteria for installing the VDS SL1000 mechanism on your door
- Can be installed on a door leaf with a maximum weight of 1000kg.
- Can be used up to 30 times per hour.
- Can be used up to 60 times per day.
A door weight of 1000kg is a fairly high limit, assuming that the average weight of sliding gates is usually 60-70kg/m. However, if the door's weight is unknown, it is advisable to consult its manufacturer. In our experience, the above mechanism covers most sliding gate cases.
The 30 uses per hour cover most apartment building cases, as the door can operate every 2 minutes during peak hours. The motor has thermal protection. This means that if usage is exceeded and it overheats, movement is interrupted until the normal temperature is restored. It is logical that short doors, in a cold environment, can perform more movements than long doors in a hot environment. If the motor stops moving due to overheating, the door must be operated manually.
The daily uses can cover, for example, 15 cars using it 4 times a day. These uses (compared to the uses per hour) are the optimal operation for the mechanism to last for many years without problems.
Sliding garage door with mechanism - Features
A classic arrangement of a sliding gate with a mechanism naturally includes the door leaf, which has rollers at its bottom. The rollers must be well-maintained so as not to impede the door's and mechanism's movement.
The rail, on which the rollers move, is securely fastened to the ground. The rail must be straight, without bumps or deformations.
The door leaf is held upright by the guides. The guides are positioned so that they are always in contact with the door from its fully open to its fully closed position. They must be stable and not allow the door to deviate from its path, but without hindering its movement. They are placed at the top of the door and in the middle of its travel.
The last accessories (for a door without a mechanism) are the mechanical stops of the door. The stops define the door's travel, i.e., its final position both when opening and when closing.
To automate a door leaf, we install a metal (or plastic) rack. The rack is a toothed bar that cooperates with the motor's gear to transmit movement.
The motor is placed at the center of the door's travel so that it always maintains contact with the door. It has a gear that transmits movement from the mechanism to the door via the rack.
Beyond the mechanism, essential accessories for the safety of the entire construction are safety photocells. Safety photocells are placed on either side of the opening and check if there is an obstacle in the door's path. If an obstacle is detected during the door's closing, the photocells send a command to the mechanism's control panel, and the door's closing stops.
Also, for even greater safety, a safety beacon could be installed, which gives a visual signal when the door is in operation. It is usually installed when the door is adjacent to busy roads, roads with heavy traffic, and in areas where visibility is limited.
Finally, in cases where the remote controls' range is not desired, an external antenna can be installed to amplify the signal.
VDS Simply SL1000 sliding automation base
The mechanism comes with a base specifically designed for proper and sturdy support. The sub-base should preferably be made of concrete to ensure that the mechanism is properly supported. The base has two holes, which are placed to the left when looking at the door from the side where the rack (and the mechanism) is located.
To install the base of the sliding mechanism, follow these steps:
- Check the sub-base and the wiring. (The best solution is a reinforced concrete sub-base with spiral conduit for the wiring)
- Attach the square nuts to the bottom of the base.
- Install the base in place with metal expansion anchors (also known as "knock-in" anchors).
Position of the VDS SL1000 sliding automation base
The base of the sliding garage door mechanism must be placed at a specific point for the motor to function correctly. Below, the exact point where the base should be placed is detailed, depending on whether the door opens to the right or to the left. (left and right are defined as looking at the door from the side where the motor and rack are installed)
To find the correct position of the base, follow this procedure:
- Push the door leaf, by hand, to the fully closed position. Place the mechanism's base on the ground, at a distance of at least B from the edge of the door leaf.
- Push the door leaf, by hand, to the open position. The base must be at a distance C from the edge of the door. If this is true, the installation proceeds. If this condition is not met, there are 2 options:
- We accept that the door leaf will not open completely (but will open to the point where it reaches a distance C from the base). We choose this solution if the free opening is sufficient and what remains continues to meet our needs.
- We extend the door's length by extending the door leaf. It can be extended in length along its entire height or only at the point where it comes into contact with the rack.
Mechanism installation (height-wise) - Detailed dimensions
The installation height of the mechanism is extremely important for the entire installation process. What matters is the height in relation to the rack for their good cooperation. Often, the door's design determines where the rack will be placed so that there are support points for the rack on the door. Below are detailed drawings for the installation height of the mechanism in cases where the rack has been installed with its teeth facing downwards (this is the recommended and most common solution).
H1= 18mm (motor mounting base height)
H2=84mm (base top to gear top)
H3=15mm (gear top to rack spacer axis)
H1+H2+H3=H1+H4+H5=117mm (base bottom to rack spacer axis)
H4=79mm (base top side to rack bottom)
H5=20mm (rack bottom to rack spacer axis)
H6=10mm (spacer axis to rack top)
H1+H4=97mm (base bottom to rack bottom)
Ho= height of elevated foundation (the base can be placed in an elevated position for spatial reasons. In this case, the motor is protected, e.g., in case of flooding).
Based on the above dimensions, a pre-check is performed before installing the mechanism. There are two cases:
- If there is already a rack, we check if the height at which it has already been placed is suitable in relation to the mechanism's dimensions and the height at which its gear is positioned. If the dimensions do not match, we will either have to raise the mechanism's base (if the rack is high) or change the rack's position (uninstall and reinstall).
- In cases where there is no existing rack, we check if there are available support points on the door for the rack at the desired installation height. Otherwise, we will have to place the entire structure higher by shaping the sub-base where the mechanism's base will be placed.
Metal rack
The metal rack is delivered in one-meter sections. It is galvanized for greater resistance to external conditions. The rack's cross-section is 12x30mm, the diametral pitch is 4 (module 4), and it has 3 spacers per piece. It can be installed on door leaves with a maximum weight of 2 tons.
A key point of attention is the clearance that must exist between the gear and the rack. Ideally, this clearance should be 1.5mm.
If this clearance does not exist, the mechanism is forced to carry the door along its entire travel instead of simply pushing the door. This will cause wear and tear, and sooner or later, problems will arise in its operation. Its installation is done by welding it onto the door.
Conversely, if the clearance is large, the cooperation between the gear and the rack will not be correct, and vibrations and stresses will be created in the motor. Therefore, particular attention is required to create this clearance.
VDS SL1000 sliding mechanism metal gear
The metal gear reliably transmits movement from the mechanism to the garage door via the rack. It has protection to prevent accidents and the trapping of objects between the gear and the rack.
Autotech S5060T control board for sliding garage door mechanisms
The Autotech S5060T control board is included in the kit and is integrated into the mechanism. It is a control board that combines simplicity of use with all necessary functions and has been time-tested. It pairs perfectly with the VDS SL1000-OIL mechanism.
Technical characteristics:
- Has a socket for the mechanism's limit switches
- We can adjust the mechanism's force.
- There is an option for soft start and stop for less wear and tear on the mechanism and garage door.
- Accepts safety photocells that stop movement when an obstacle is detected during door closing and initiate reverse movement (opening).
- There is an available setting for automatic door closing with user-selectable closing start time. The use of photocells is essential for automatic closing operation.
- There is an option for electric braking.
- The opening direction is set with a microswitch.
- The board can accept pushbuttons (key switch or simple pushbutton).
- The board can accept a 230VAC warning light without a flasher or a 230VAC lighting lamp.
- Features an integrated receiver with simple operation.
- User information regarding the mechanism's functions is provided by LED lights.
The above control board has been tested by thousands of users and has proven to be extremely reliable. In addition, it features functions such as mechanism force adjustment, slow start and stop, which make it one of the best choices on the market today.
ProfelmNet PSD-36T remote controls at 433.92 MHz.
ProfelmNet PSD-36T remote controls have an excellent design, are easy to use, and simple both in their operation and programming. They have been tested by thousands of users and present no problems. They can accept up to four commands from different mechanisms, making them convenient for users who have more than one automation in their daily use.
Sliding mechanism installation procedure - Summary
In summary, the steps for installing a sliding garage door mechanism are as follows:
- Check that the door operates smoothly manually.
- Check the wiring if present, or lay new wiring.
- After checks, proceed with the installation of the motor base. A stable sub-base is required. Usually, a reinforced concrete base is the appropriate solution.
- Mount the motor on the base.
- Install the rack.
- Install accessories (if any).
- Check the proper functioning of the assembly and explain all details for safe use to users.
The above are simply a summary of the steps for installing a sliding mechanism. Inside the mechanism's packaging, you will find detailed, step-by-step instructions, well-written and easy to follow.
VDS SL1000 sliding mechanism manual operation
The manual operation procedure for the VDS SL1000 mechanism is simple and easy for all users. With the key, open the disengagement cover and push it to the fully open position. The garage door now operates manually. By reversing the procedure (closing and locking the cover), you re-engage the mechanism.
Packaging of the VDS SL1000 (Kit-Economy) S mechanism kit
The VDS Simply SL1000 (Kit-Basic) set is delivered in two packages. One contains the mechanism, the remote control, and any additional accessories that may have been ordered extra from the set.
The second package contains only the metal rack due to its weight and length.
The kit is delivered ready for installation, as it has been checked by our technicians and the remote control is configured.
Installation instructions for the sliding garage door kit
The kit comes with detailed instructions in Greek. They have been processed by us to be easy to follow even by people who are not directly involved in the field.
They contain detailed steps for each stage of the installation, from the motor base and rack to accessories such as photocells and push buttons. Detailed instructions are also included for the Autotech S-5060T control panel, which is integrated into the mechanism.