VDS SL1000 Sliding Gate Operator Kit (Kit-Deluxe) S
- For maximum gate leaf weight of 1000kg
- Non-reversible, permanently lubricated mechanism
- Up to 30 opening/closing cycles per hour. (at 20°C)
- Up to 60 opening/closing cycles per day.
- Single-phase motor (230 VAC)
- Mechanism dimensions: 247x197x267 mm (LxWxH)
- Gate leaf speed: 10 m/min
- Motor power consumption: 330 W
- Motor thermal protection: 140 °C
- Features a key-operated cover for manual release (manual operation)
- Protection class: IP44
- Gear type is Z16/module 4
- Metal rack m4
- Motor country of origin: Italy
- Warranty: 2 years
To order this product, call us at 210.555.0632 or buy it online from our eshop.
The VDS SL1000 (Kit-Deluxe) S set includes:
- VDS SL1000 sliding gate mechanism for a 1000kg door with all its accessories:
- Mechanism mounting base with screws and anchors
- Manual release keys (2 pcs)
- Limit switch activation plates
- Detailed instructions written in Greek
- ProfelmNet PSD-36T remote control at 433.92 MHz, 4 pcs
- Metal rack, 4m
- Wired photocells, 1 set
- Safety flashing light, 1 pc
- External antenna, 1 pc
- Key switch, 1 pc
The VDS SL1000 (Kit-Deluxe) S set is a super-complete kit for garage door installation. However, other materials can be added to it depending on your needs.
Criteria for installing the VDS SL1000 mechanism on your door
- It can be installed on a door leaf with a maximum weight of 1000kg.
- It can be used up to 30 times per hour.
- It can be used up to 60 times per day.
1000kg for a door is a fairly high limit, assuming that the average weight of sliding gates is usually 60-70kg/m. However, if the weight of the door is unknown, it is advisable to ask the manufacturer. From our experience, the above mechanism covers most cases of sliding gates.
The 30 uses per hour cover most apartment building cases since the door can operate every 2 minutes during peak hours. The motor has thermal protection. This means that if use is exceeded and it overheats, movement stops until the normal temperature is restored. Logically, short doors in a cold environment can perform more cycles than long doors in a hot environment. If the motor stops due to overheating, the door must be operated manually.
The daily uses can, for example, cover 15 cars that will use it 4 times per day. These uses (compared to the uses per hour) are the optimal operation for the mechanism to last for many years without problems.
Sliding garage door with mechanism - Features
A classic arrangement of a sliding gate with a mechanism naturally includes the door leaf which has wheels at its bottom. The wheels must be well maintained so as not to hinder the movement of the door and the mechanism.
The track, on which the wheels move, is properly secured to the ground. The track must be straight without bumps or deformations.
The door leaf is held upright by the rollers. The rollers are positioned so that they are always in contact with the door from the fully open to the fully closed position. They must be stable and not allow the door to deviate from its path without, however, hindering its movement. They are placed on the upper part of the door and in the middle of its travel.
The last accessories (for a door without a mechanism) are the mechanical stops of the door. The stops define the door's travel, i.e., the final position of the door both when opening and closing.
To automate a door leaf, we install a metal (or plastic) rack. The rack is a toothed bar that works with the motor's gear to transmit movement.
The motor is placed in the center of the door's travel so that it always has contact with the door. It has a gear that transmits movement from the mechanism to the door via the rack.
Beyond the mechanism, an essential accessory for the safety of the entire construction are the safety photocells. The safety photocells are placed on either side of the opening and check if there is an obstacle in the path of the door. If an obstacle is detected during the closing of the door, the photocells signal the mechanism's control panel, and the closing of the door stops.
Also, for even greater safety, a safety flashing light could be installed, which gives a visual signal when the door is in operation. It is usually installed when the door is adjacent to busy roads, roads with heavy traffic, and in areas where visibility is limited.
Finally, in cases where the range of the remote controls is not desirable, an external antenna can be installed to boost the signal.
VDS SL1000 sliding automation base
The mechanism comes with a base specially designed for proper and robust support. The substrate should preferably be concrete to ensure that the mechanism is properly supported. The base has two holes that are placed on the left as we look at the door from the side where the rack (and the mechanism) is.
To install the sliding mechanism base, follow these steps:
- Check the substrate and wiring. (The best solution is a reinforced concrete substrate with conduits for the wiring)
- Attach the square nuts to the bottom of the base.
- Install the base in position with metal expansion bolts (also known as "knock-in" anchors).
Position of the VDS SL1000 sliding automation base
The base of the sliding garage door mechanism must be placed in a specific position for the motor to operate correctly. Below is a detailed description of where the base should be placed, depending on whether the door opens to the right or to the left. (Left and right are defined as looking at the door from the side where the motor and rack are installed)
To find the correct position of the base, follow this procedure:
- Push the gate leaf, by hand, to the fully closed position. Place the mechanism base on the ground, at a distance of at least B from the edge of the gate leaf.
- Push the gate leaf, by hand, to the open position. The base must be at a distance C from the edge of the door. If this is true, installation proceeds. If this condition is not true, there are 2 options:
- We compromise with the fact that the gate leaf will not open completely (but will open until it reaches a distance C from the base). We choose this solution if the free opening is sufficient and what remains continues to meet our needs.
- We lengthen the door, extending the gate leaf. It can be lengthened along its entire height or only at the point where it comes into contact with the rack.
Installation of the mechanism (height-wise) - Detailed dimensions
The installation height of the mechanism is extremely important for the entire installation process. What matters is the height in relation to the rack for their proper cooperation. Many times, the design of the door determines where the rack will be placed so that there are support points for the rack on the door. Below are detailed diagrams for the installation height of the mechanism in the case where the rack has been installed with the teeth downwards. (This is the recommended and most common solution)
H1= 18mm (motor mounting base height)
H2=84mm (base top to gear top)
H3=15mm (gear top to rack spacer axis)
H1+H2+H3=H1+H4+H5=117mm (base bottom to rack spacer axis)
H4=79mm (base top to rack bottom)
H5=20mm (rack bottom to rack spacer axis)
H6=10mm (spacer axis to rack top)
H1+H4=97mm (base bottom to rack bottom)
Ho= height of raised foundation (the base can be placed in a raised position for spatial reasons. In this case, the motor is protected, e.g., in case of flooding.
Based on the above dimensions, a pre-check is performed before installing the mechanism. There are two cases:
- If there is already a rack, we check if the height at which it has already been placed is suitable in relation to the dimensions of the mechanism and the height at which its gear is located. If the dimensions do not match, we will either have to raise the mechanism base (if the rack is high) or change the rack's position. (uninstall and reinstall)
- If there is no rack, we check if there are available mounting points on the door at the desired rack installation height. Otherwise, we will have to place the entire structure higher by forming the substrate on which the mechanism base will be placed.
Metal rack
The metal rack is delivered in one-meter sections. It is galvanized for greater resistance to external conditions. The cross-section of the rack is 12x30mm, the diametral pitch is 4 (module 4), and it has 3 spacers per piece. It can be installed on door leaves with a maximum weight of 2 tons.
A key point of attention is the clearance that must exist between the gear and the rack. Ideally, this clearance should be 1.5mm.
If this clearance does not exist, the mechanism is forced to carry the door along the entire length of its travel instead of simply pushing the door. This will cause wear and tear, and sooner or later, problems will arise in its operation. Its installation is done by welding it onto the door.
In the opposite case, if the clearance is large, the cooperation between the gear and the rack will not be correct, and shocks and stresses will be created on the motor. Therefore, particular care is required to create this clearance.
VDS SL1000 sliding mechanism metal gear
The metal gear reliably transmits movement from the mechanism to the garage door via the rack. It features protection to prevent accidents and the trapping of objects between the gear and the rack.
Autotech S5060T control panel for sliding garage door mechanisms
The Autotech S5060T control panel is included in the set and is integrated into the mechanism. It is a control panel that combines simplicity of use with all the necessary functions and has been tested over time. It works perfectly with the VDS SL1000 mechanism.
Technical specifications:
- It has a socket for the mechanism's limit switches
- We can adjust the mechanism's force.
- There is a possibility for soft start and stop for less wear and tear on the mechanism and the garage door.
- It accepts safety photocells which interrupt movement when they encounter an obstacle during the closing of the door and initiate reverse movement (opening).
- An adjustable setting is available for automatic door closing with user-selectable closing start time. Photocell use is essential for automatic closing operation.
- There is an option for electric braking.
- The opening direction is adjusted with a microswitch.
- The panel can accept buttons (keypad or simple push-button panel).
- The panel can accept a 230VAC warning light without a flasher or a 230VAC lighting lamp.
- It has a built-in receiver with simple operation.
- User information regarding the mechanism's functions is provided by LED lights.
The above control panel has been tested by thousands of users and has proven to be extremely reliable. In addition, it features functions such as adjusting the mechanism's force, slow start and stop, which make it one of the best choices on the market today.
ProfelmNet PSD-36T remote controls at 433.92 MHz.
The ProfelmNet PSD-36T remote controls have an excellent design, are user-friendly and simple to use and program. They have been tested by thousands of users and do not present any problems. They can accept up to four commands from different mechanisms, which makes them convenient for users who have more than one automation in their daily use.
Sliding mechanism installation procedure - Summary
In brief, the steps for installing a sliding garage door mechanism are as follows:
- Check that the door operates smoothly manually.
- Check the wiring if it exists or install it.
- After the checks, the motor base is installed. A stable foundation is required. Usually, a reinforced concrete base is the appropriate solution.
- Mount the motor onto the base.
- Install the rack.
- Install accessories (if any)
- Check for proper operation of the installation and explain all safety details to the users.
The above are just a brief outline of the steps for installing a sliding mechanism. Inside the mechanism's packaging, you will find detailed, step-by-step instructions, well-written and easy to follow.
Manual operation of the VDS SL1000 sliding mechanism
The manual operation procedure for the VDS SL1000 mechanism is simple and easy for all users. With the key, open the release cover and push it to the fully open position. The garage door now operates manually. With the reverse procedure (closing and locking the cover), the mechanism is re-engaged.
Packaging of the VDS SL1000 (Kit-Deluxe) S mechanism set
The VDS SL1000 (Kit-Deluxe) S set is delivered in two packages. One contains the mechanism, remote controls, photocells, flashing light, antenna, and key switch.
The second package contains only the metal rack due to its weight and length.
The set is delivered ready for installation as it has been checked by our technicians and the remote control is programmed.
Installation instructions for the sliding garage door set
The set comes with detailed instructions in Greek. They have been processed by us to be easy to follow even by people who are not directly familiar with the subject.
They contain detailed steps for each stage of the installation, from the motor base and the rack to accessories such as photocells and buttons. Detailed instructions for the Autotech S-5060T control panel, which is integrated into the mechanism, are also included.