VDS SL1000 Sliding Gate Operator Kit (Basic)
- For a maximum leaf weight of 1000kg
- Non-reversible, permanently lubricated mechanism
- Up to 30 open/close cycles per hour. (at 20°C)
- Up to 60 open/close cycles per day.
- Single-phase motor (230 VAC)
- Mechanism dimensions: 247x197x267 mm (LxWxH)
- Leaf movement speed: 10 m/min
- Motor power consumption: 330 W
- Motor thermal protection: 140 °C
- Features a key-operated door for disengagement (manual operation)
- Protection rating: IP44
- Gear type is Z16/module 4
- Metal rack m4
- Motor country of origin: Italy
- Warranty: 2 years
To order this product, call us at 210.555.0632 or buy it online from our eshop.
The VDS SL1000 (Kit-Basic) set includes:
- VDS SL1000 sliding garage door mechanism for 1000kg door with all its accessories:
- Mechanism mounting base with screws and anchors
- Manual release keys (2 pcs)
- Limit switch activation tabs
- Detailed instructions written in Greek
- ProfelmNet PSD-36T remote control at 433.92 MHz, 1 pc
The VDS SL1000 (Kit-Basic) set is a starter kit for installation on a garage door that has a rack. Other materials can be added to it depending on your needs.
Criteria for installing the VDS SL1000 mechanism on your door
- Can be installed on a door leaf with a maximum weight of 1000kg.
- Can be used up to 30 times per hour.
- Can be used up to 60 times per day.
1000kg of door weight is a fairly high limit, assuming that the average weight of sliding gate doors is usually 60-70kg/m. However, if the door weight is unknown, it is advisable to ask the manufacturer. From our experience, the above mechanism covers most cases of sliding gate doors.
The 30 uses per hour cover most apartment building cases since the door can operate every 2 minutes during peak hours. The motor has thermal protection. This means that if the usage is exceeded and it overheats, movement is interrupted until the normal temperature is restored. Logically, short doors in a cold environment can perform more cycles than long doors in a hot environment. If the motor stops moving due to overheating, the door must be operated manually.
The uses per day can cover, for example, 15 cars that will use it 4 times per day. These uses (compared to the uses per hour) are the optimal operation for the mechanism to last for many years without problems.
Sliding garage door with mechanism - Features
A classic setup of a sliding gate with a mechanism naturally includes the door leaf, which has rollers at its bottom. The rollers must be well-maintained so as not to hinder the movement of the door and the mechanism.
On the ground, the track on which the rollers move is correctly secured. The track must be straight, without bumps or deformations.
The door leaf is held upright by the guides. The guides are located at a point where they are always in contact with the door from the fully open to the fully closed position. They must be stable and not allow the door to deviate from its path, but without hindering its movement. They are placed at the top of the door and in the middle of its travel.
The last accessories (for a door without a mechanism) are the mechanical door stops. The stops define the door's travel, i.e., the final position of the door for both opening and closing.
To automate a door leaf, we install a metal (or plastic) rack. The rack is a toothed bar that works with the motor's pinion to transmit movement.
The motor is placed in the center of the door's travel so that it always has contact with the door. It has a pinion that transmits movement from the mechanism to the door via the rack.
Beyond the mechanism, an essential accessory for the safety of the entire installation are the safety photocells. Safety photocells are placed on either side of the opening and check for obstacles in the door's path. If an obstacle is detected during door closing, the photocells send a command to the mechanism's control panel and the door stops closing.
Also, for even greater safety, a safety beacon could be installed, which gives a visual signal when the door is in operation. It is usually installed when the door is adjacent to busy roads, roads with heavy traffic, and in places where visibility is limited.
Finally, in cases where the remote control range is not desired, an external antenna can be installed to amplify the signal.
Base for VDS Simply SL1000 sliding automation
The mechanism is accompanied by a base specifically designed for proper and sturdy support. The sub-base should preferably be made of concrete to ensure that the mechanism is properly supported. The base has two holes that are placed to the left as you look at the door from the side where the rack (and the mechanism) is located.
For the installation of the sliding mechanism base, follow these steps:
- Check the subfloor and wiring. (the best solution is a reinforced concrete subfloor with a conduit for the wiring)
- Attach the square nuts to the bottom of the base.
- Install the base in place with metal expansion anchors (also known as "strike anchors").
Position of the VDS SL1000 sliding automation base
The base of the sliding garage door mechanism must be placed at a specific point for the motor to function correctly. Below is a detailed description of where the base should be placed depending on whether the door opens to the right or to the left. (left and right are defined as you look at the door from the side where the motor and rack are installed)
To find the correct position of the base, follow this procedure:
- Push the door leaf, by hand, to the completely closed position. Place the mechanism base on the ground, at a distance of at least B from the edge of the door leaf.
- Push the door leaf, by hand, to the open position. The base must be at a distance C from the edge of the door. If this is true, proceed with the installation. If this condition is not met, there are 2 options:
- Compromise with the fact that the door leaf will not open completely (but will open to the point where it reaches a distance C from the base). We choose this solution if the free opening is sufficient and what remains continues to meet our needs.
- Extend the door in length, extending the door leaf. It can be extended along its entire height or only at the point where it comes into contact with the rack.
Mechanism Installation (height) - Detailed dimensions
The installation height of the mechanism is extremely important for the overall installation process. What matters is the height in relation to the rack for their proper cooperation. Often, the design of the door determines where the rack will be installed so that there are attachment points for the rack on the door. Below are detailed drawings for the installation height of the mechanism in cases where the rack has been installed with the teeth facing downwards (this is the recommended and more common solution).
H1= 18mm (motor mounting base height)
H2=84mm (base top to gear top)
H3=15mm (gear top to rack spacer axis)
H1+H2+H3=H1+H4+H5=117mm (base bottom to rack spacer axis)
H4=79mm (base top to rack bottom)
H5=20mm (rack bottom to rack spacer axis)
H6=10mm (spacer axis to rack top)
H1+H4=97mm (base bottom to rack bottom)
Ho= height of raised foundation (the base can be placed in a raised position for spatial reasons. In this case, the motor is protected, e.g., in case of flooding).
Based on the above dimensions, a preliminary check is performed before the mechanism's installation. There are two cases:
- If there is already a rack, we check if the height it has already been installed at is suitable in relation to the dimensions of the mechanism and the height at which its gear is positioned. If the dimensions do not match, we will either have to raise the mechanism's base (if the rack is high) or change the rack's position (uninstall and reinstall).
- In the case that there is no rack yet, we check if there are available mounting points on the door at the desired rack installation height. Otherwise, we will have to place the entire structure higher by shaping the sub-base where the mechanism's base will be placed.
A key point of attention is the gap that must exist between the gear and the rack. Ideally, this gap should be 1.5mm.
If this gap does not exist, the mechanism is forced to carry the door along the entire length of its travel instead of simply pushing it. This will cause wear and tear and sooner or later problems will arise in its operation.
In the opposite case, if the gap is large, the cooperation between the gear and the rack will not be correct and jolts and stresses will be created in the motor. Therefore, particular attention is required to create this gap.
VDS SL1000 Sliding Mechanism Metal Gear
The metal gear reliably transmits movement from the mechanism to the garage door via the rack. It features protection to prevent accidents and the trapping of objects between the gear and the rack.
Autotech S5060T Control Panel for Sliding Garage Door Mechanisms
The Autotech S5060T control panel is included in the set and is integrated into the mechanism. It is a control panel that combines ease of use with all necessary functions and has been time-tested. It perfectly complements the VDS SL1000 mechanism.
Technical specifications:
- Features a socket for the mechanism's limit switches
- We can adjust the mechanism's force.
- There is a possibility for soft start and stop for less wear and tear on the mechanism and the garage door.
- Accepts safety photocells that interrupt movement when they detect an obstacle during door closing and initiate reverse movement (opening).
- There is an available setting for automatic door closing with the user choosing the closing start time. Photocell use is essential for automatic closing operation.
- There is an option for electric braking.
- The opening direction is set with a microswitch.
- The panel can accept a push-button (key-operated push-button or simple push-button).
- The panel can accept a 230VAC warning light without a flasher or a 230VAC lighting lamp.
- Features a built-in receiver with simple operation.
- User feedback on mechanism functions is provided by LED lights.
The above control panel has been tested by thousands of users and has proven to be extremely reliable. In addition, it features functions such as mechanism force adjustment, soft start and stop, which make it one of the best choices on the market today.
ProfelmNet PSD-36T Remote Controls at 433.92 MHz.
ProfelmNet PSD-36T remote controls have an excellent design, are easy to use and simple both in their operation and programming. They have been tested by thousands of users and do not present any problems. They can accept up to four commands from different mechanisms, which makes them convenient for users who have more than one automation in their daily use.
Sliding mechanism installation process - Briefly
In summary, the steps for installing a sliding garage door mechanism are as follows:
- Checking that the door operates smoothly manually.
- Checking the wiring if present, or running it.
- After checks, the motor base is installed. This requires a stable foundation. Usually, a reinforced concrete base is the appropriate solution.
- Mounting the motor onto the base.
- Installing the rack.
- Installing accessories (if any).
- Checking for proper operation of the installation and explaining all details for safe use to users.
The above are simply a summary of the steps for installing a sliding mechanism. Inside the mechanism's packaging, you will find detailed, step-by-step instructions, well-written and easy to follow.
Manual override of the VDS SL1000 sliding mechanism
The manual override procedure for the VDS SL1000 mechanism is a simple and easy process for all users. Using the key, open the disengagement cover and push it to the fully open position. The garage door now operates manually. By reversing the procedure (closing and locking the cover), the mechanism is re-engaged.
Packaging of the VDS Simply SL1000 (Kit-Basic) mechanism set
The VDS Simply SL1000 (Kit-Basic) set is delivered in one package containing the mechanism, the remote control, and any additional accessories that may have been ordered separately from the set.
The set is delivered ready for installation after being checked by our technicians and with the remote control configured.
Installation instructions for the sliding garage door set
The set is delivered with detailed instructions in Greek. They have been prepared by us to be easy to follow even by people who are not directly involved in the field.
They include detailed steps for each stage of installation, from the motor base and rack to accessories such as photocells and push-buttons. Also included are detailed instructions for the Autotech S-5060T control panel, which is integrated into the mechanism.