Sliding gate operator kit with RIB K800 motor for gates up to 800 kg and 300 cycles per day, built-in control panel S5060T and 1 remote control PSD-36T. Includes: mounting base, limit switch activation brackets, release keys, and installation instructions in Greek.

• For a maximum gate leaf weight of 800kg.
• Non-reversible, permanently lubricated mechanism
• Maximum frequency of use: S3-50% at 20°C
• Up to 30 opening/closing cycles per hour (at 20°C)
• Up to 300 opening/closing cycles per day.
• Single-phase motor (230 VAC)
• Mechanism dimensions: 303x296x320 mm (LxWxH)
• Gate leaf movement speed: 9.6 m/min
• Motor absorbed power: 287 W
• Features a key for manual release
• Protection degree: IP44
• Gear type is Z17/module 4
• Country of origin: Italy
• Warranty: 2 years

 

To order this product, please call us at 210.555.0632 or buy it online from our e-shop.

Contents of the RIB K800 (Kit-Basic) set

 

 

RIB K800 Mechanism - Dimensions

Selection of a sliding gate operator

• The weight of the sliding gate. The RIB K800 mechanism is suitable for gates weighing up to 800kg.
• The frequency of gate use per day. The RIB K1400 mechanism is suitable for up to 300 cycles per day.
• The frequency of gate use per hour. The RIB K1400 mechanism is suitable for up to 30 cycles per hour.

The RIB K800 mechanism has an advantage over the competition due to its ability to operate intensively. Even large residential complexes during peak hours rarely exceed 30 cycles per hour (this corresponds to approximately one vehicle every two minutes). Also, 300 cycles per day are sufficient so that a sliding gate rarely exceeds them.

Finally, the 800kg gate covers most gate cases, as an average fence gate weighs 50-60 kg/m. The point that needs special attention is that the gate must operate smoothly in manual mode. This means that we test the gate's movement without the mechanism or with the mechanism in manual operation. If the gate does not operate smoothly, it must be repaired before installing the mechanism. Otherwise, it will cause problems to the mechanism and malfunctions will occur. 

 

Sliding gate - Checks before mechanism installation

The most basic check that needs to be done even before ordering the mechanism is to verify that the gate operates smoothly by hand. We open and close the gate at a steady speed, roughly the same as it would have with the mechanism. If the movement encounters difficulty at any point, there is a jolt, etc., the gate must be repaired before the mechanism is installed.

The checks that need to be carried out in detail are:

• If the rail is straight without curves, dents, and rust. It must also be properly secured to the ground.
• The gate wheels must be in good condition. They should not show signs of deformation or rust. Their rolling must be trouble-free.
• Just before the gate's closed position, we check the gate's oscillation. If it moves back and forth significantly, we must intervene and repair the gate. Possible repair points are the gate's construction material (too flexible), the position where the rollers have been installed (they have a large gap with the gate), or the roller support point is quite flexible.
• The gate must smoothly enter the recess at the closed position. It must "lock" so that it is not easy to lift it with a crowbar.
• The open and closed positions of the gate must be defined by mechanical stops. In no case should the gate leaf be free to pass the closed or open position.

Typical layout of a sliding garage door with mechanism

 

 In the sketch above, we observe a typical layout of a sliding garage door with a mechanism. Obviously, the basic element of the construction is the gate leaf, which can be made of aluminum, metal, or wood. A basic prerequisite is that it must be robust and rigid enough to be able to move, while only touching the wheels and rollers without significant oscillation.

The gate must have mechanical stops to define the closed and open positions. The mechanical stops define the gate's travel path. 

The rollers are positioned so that they maintain contact with the gate leaf throughout its entire travel (from the fully open to the fully closed position). Essentially, the rollers keep the gate vertical to the ground. A basic prerequisite is that they should not impede the gate's movement.

The gate rests on the wheels, which allow it to move. The movement takes place on the rail, which has a shape that allows it to work perfectly with the wheels. The wheels must be in good condition, without signs of deformation or rust. The rail must be properly supported on the ground, be straight, and not show bumps or deformations.

The motor is also placed in a position where it is always in contact with the gate. The movement is transmitted to the gate by the motor's gear. The rack, which is a toothed bar, is placed on the gate. The rack is the point of contact between the gate and the motor, and through it, the movement is transmitted. 

Photocells are the most important accessory of a sliding garage door with a mechanism. They prevent accidents and protect both users and their vehicles. They are placed at the gate opening and prevent the sliding gate from closing when there is an obstacle in its path. 

Another accessory for a sliding garage door (not shown in the sketch) is the warning light. It is placed in a prominent position to warn passing vehicles and pedestrians that the garage door is in operation. This device is particularly useful when the garage door is adjacent to a busy road or when visibility is not optimal. 

 

Installation of RIB K800 sliding mechanism

 

The rack spacers usually allow for minor adjustments of around 0.5cm. If the gate is hollow at the height where the rack needs to be installed, without any support point, we have two options: either reinforce the gate at that point or change the installation height of the mechanism (with a base) to reach the point where the rack can be installed.

 

In addition to the above limits for the installation of the mechanism, we must take into account that:

• it should not be placed in an area where water stagnates. If there is such a suspicion, a base should be created so that the motor is higher.
• the gate leaf should be approximately 40cm larger than the opening so that the motor can be installed outside the opening. Otherwise, there is a risk that the motor could be hit by a passing vehicle.
• the base must be placed on a stable foundation. If there is no such foundation (e.g., a reinforced concrete slab), a concrete base must be created.

 

Next, we define the position of the accessories. If there are photocells, a beacon, etc., we define their position and then proceed with the wiring. There will be a detailed chapter on wiring below. We simply mention that it should be done by a professional electrician and with adherence to all safety rules.

 

 

When installing the base, we check that it is perfectly parallel to the door. We also check with a spirit level that it is perfectly horizontal. The large hole in the base is for passing the cables. The base is installed with plugs (metal anchors) into the reinforced concrete.

Next, we remove the mechanism cover. To remove it, unscrew the corresponding screws. We secure the mechanism to the two screws protruding from the base. We place it on the base and tighten the screws.

To operate the mechanism manually, lift the small door, insert the key into the lock, and turn it counter-clockwise as many turns as needed until the key stops. In this position, the motor has been disengaged, and we leave it in this state until the rack installation (not included in the set) is complete.