Kit for a two-leaf swing garage door with two MPC SW600 motors, a ProfelmNet 2114 control panel in a waterproof plastic box, and one remote control. Characteristics of the MPC SW600 motor:

• Electromechanical mechanism with permanent lubrication
• Maximum leaf width (with electric lock): up to 4.0 m
• Maximum leaf width (without electric lock): up to 2.5 m
• Maximum number of operating cycles per hour: up to 21 at 20°C
• Maximum number of operating cycles per day: up to 30
• Piston stroke (useful): 60 cm
• Maximum force: 300 Kgf
• Single-phase motor. Motor operating voltage: 230 VAC
• Motor absorbed power: 280 W
• Motor winding thermal protection: 150 °C
• Manual release with a special hexagonal key
• Warranty: 2 years

 

To order this product, call us at 210.555.0632 or buy it online from our e-shop.

Contents of the MPC SW600 kit (Kit-Economy-2114)

Swing mechanism installation - Specifications

Installing a swing mechanism is a relatively simple matter, provided that the necessary attention is paid to certain specific dimensions. These dimensions are as follows:

• The width of the left and right door leaves W_L & W_R respectively.
• The distances C_L, D_L & C_R, D_R. These dimensions are important when the mechanism is installed on the same side from which the door opens. (Conversely, when the door opens outwards and the mechanism is inside, or vice versa, these dimensions do not play a role, but the clear passage width is reduced)
• The maximum opening and closing cycles of the door per day and per hour.
• The design of the door. What interests us in the design is whether it allows air to pass through without resistance. That is, a wrought-iron gate is the best case, while a solid door without gaps is certainly a door that can face problems when strong winds prevail.

Our company is always ready to help you choose the right mechanism for your door. You can contact us by phone or email, and we will guide you in choosing the motor for your door. It is essential to know the above information, and in case of sending an email, photos of the door and the installation point of the mechanisms would facilitate our selection.

Analysis of critical dimensions for selecting a swing mechanism

W_L, W_R: width of each door leaf

C_L, C_R: we open each leaf 90^ο and measure the distance perpendicular to the door from a possible obstacle (structural element, tree, etc.)

D_L, D_R: We measure perpendicular to the closed door the distance from the mounting point of the mechanism's base to the point where the door hinge is located.

We measure the distances from the center of the hinge for greater accuracy:

 

Visual checks during swing mechanism installation

The first check point during swing mechanism installation is whether there is space for the arm. We open the door 90^o and observe if there is space behind it for the mechanism. If the door abuts a structural element or other obstacle (like the right leaf in the diagram below), then a mechanism cannot be installed without modifying the door or creating adequate space. (in this specific case, excavating the structural element and creating space for the motor)

Depending on the user's needs, the gate can be open-type or closed-type. Open-type gates allow visibility and air passage as they are usually designed with railings. Conversely, closed-type gates do not allow visibility to and from the area and, of course, wind passage. This often makes movement difficult, as wind pressure exerts great forces on the door and consequently on the mechanism. Therefore, in areas where strong winds prevail, it is wrong to install a mechanism on a solid swing gate. In the best case, the door will not function correctly (it will partially close) when there is wind pressure, and there are significant chances of the mechanism being damaged.

This point requires special attention as no manufacturer's warranty covers damage caused by wind pressure. In many cases, we could have better door performance by installing a stronger mechanism and/or an electric lock. In most cases, however, our advice is not to install a swing mechanism on a solid gate unless it is protected from strong wind pressures (e.g., in densely populated areas, if there is a tall building in front, etc.).

Also, a basic prerequisite for installing a mechanism on a swing gate is that it operates perfectly manually and has mechanical stops.

Mechanical stops define the end of the door's travel in both the open and closed positions.

 

 

Swing mechanism installation distances - Operating modes

Swing mechanisms can operate in 2 ways:

1st way: They pull the door to open it and push it to close it.

2nd way: They push the door to open it and pull it to close it.

The diagrams below illustrate the operation of a swing gate. The door rotates around an axis (H) defined by its hinges (from their center).

The motor is supported by 2 joints:

1. The first is fixed and is the attachment point of the mechanism to the structural element. (P1)
2. The second is movable and is the attachment point of the mechanism on the door. (P2) 

These three points H, P1, P2 define a triangle with fixed sides H-P1 & H-P2 and one with a variable length P1-P2. Depending on the installation method, the length P1-P2 increases during door opening and decreases during closing or vice versa.
The distance from the center of rotation of the mechanism to the center of rotation of the door (H-P1) is what determines the operation of the mechanism. This is defined by the distances X and Y which are clearly distinguished in the next figure. 

These distances are determined by the mechanism manufacturer and must be observed during installation. A detailed table with these distances follows below. 

Also, to determine point P2, we follow this procedure: In the first installation method, after defining point P1, we determine point P2 at a distance Le where the piston is extended almost to the end of its stroke. In the second installation method, after again defining point P1, we determine point P2 at a distance Lc where the piston is retracted almost to the limit of its stroke.

Detailed diagrams and tables follow, where S2 and S1 are the stops for the open and closed positions respectively.

1st way of installing a swing mechanism

 

 

This installation method is the most widespread and has the most advantages, as it does not alter the door's design, the mechanisms are inside the area and thus protected, and the clear opening width remains the same as before the mechanism's installation. The only disadvantage is that specific spaces are required for the mechanism's placement.  

 

2nd way of installing a swing mechanism

This installation method is rarely used. The motor is placed within the opening and pushes the door to open it while pulling it to close it. It offers advantages, the most significant being the possibility of installation even when the necessary spaces required for the first installation method are not available. Also, the mechanism does not alter the appearance of the door and is inside, thus protected. Disadvantages of this method include reducing the clear passage width and the door opening outwards, posing a risk to passersby, etc.

 

Two-leaf swing garage door - wiring

• (1) The mechanism requires a 4x1.5mm² or 4x2.5mm² cable if the distance of the automation installation point is far from the control panel. (It is advisable for the mechanism to have a separate fuse in the control panel). The cable must be sealed and in a conduit with a diameter of at least Φ16. The provision left by the electrician must be sufficient (1.5m) to reach the installation point of the electronic control panel.
• (2) Wired photocells require a 4×0.6mm² cable for the receiver and a 2×0.6mm² cable for the transmitter. Usually, we place the receiver near the mechanism and the panel. If it is impossible to run a cable across for the photocells, we can install reflective photocells which only require wiring from one side. (so line 2 is not required)
• (4) For a push button (or key switch), a 2x0.5mm² cable is required (not included in the set)
• (5) The remote control receiver requires a 3x0.5mm² cable (in our case, it is integrated into the panel)
• (6) The safety beacon requires a 2x1.5mm² cable (not included in the set)
• (7) The electric lock requires a 2x1.5mm² cable (not included in the set)

Notes:

• Single or double-leaf gate requires one control panel.
• Heliflex type PVC flexible conduits are most suitable for this type of installation.
• Wiring must be protected and watertight to prevent short circuits, etc.
  
  

ProfelmNet PSD-36T swing mechanism remote controls

 

The ProfelmNet PSD-36T remote control has 4 buttons to which we can set 4 different mechanisms. It has a fixed 12-bit code at 433.92 MHz. It is easy to use, well-designed, and works perfectly with swing mechanism control panels.

Manual release of MPC SW600 mechanism

 

Insert the key into the slot as shown in the image and turn it clockwise.

 

 

The manual release process is complete. The door can now be moved by hand. Reverse the process to return the mechanism to electrical operation.

MPC SW600 mechanism installation instructions

The set is delivered with instructions in Greek, which are easy to follow provided one has basic knowledge and is "handy." Otherwise, it is advisable to call a specialized technician.

The instructions include detailed steps for installing the mechanism base, the mechanism itself, and all accessories that a swing set may contain (photocells, remote controls, beacon, antenna, etc.)