• VDS Simply SL600 sliding gate opener for 600kg gate.
• Mechanism mounting base with screws and anchors
• Manual release keys (2 pcs)
• Limit switch activation tabs
• Detailed instructions written in Greek
• ProfelmNet PSD-36T remote control at 433.92 MHz, 3 pcs
• Metal rack, 4m
• Wired photocells, 1 set
• Warning beacon, 1 pc

The VDS Simply SL600 (Kit-Complete) S set is a complete kit for installing a gate operator. Other materials can be added to it depending on your needs.

Criteria for installing the VDS Simply SL600 mechanism on your gate

Sliding Gate with Mechanism - Features

A classic sliding gate arrangement with a mechanism naturally includes the gate leaf, which has wheels at its lower part. The wheels must be well-maintained to avoid hindering the movement of the gate and the mechanism.

The rail, on which the wheels move, is firmly secured to the ground. The rail must be straight without bumps or deformations.

The gate leaf is held in an upright position by the rollers. The rollers are positioned so that they are always in contact with the gate from the fully open to the fully closed position. They must be stable and prevent the gate from deviating from its path, but without hindering its movement. They are placed at the top of the gate and in the middle of its travel.

The last accessories (for a gate without a mechanism) are the mechanical gate stops. The stops define the gate's travel, i.e., the final position of the gate both when opening and closing.

To automate a gate leaf, we install a metal (or plastic) rack. The rack is a toothed bar that cooperates with the motor's gear to transmit movement.

The motor is placed in the center of the gate's travel so that it always has contact with the gate. It has a gear that transmits movement from the mechanism to the gate via the rack.

Beyond the mechanism, an essential accessory for the safety of the entire structure are the safety photocells. The safety photocells are placed on either side of the opening and check for obstacles in the gate's path. If an obstacle is detected while the gate is closing, the photocells signal the mechanism's control panel and stop the gate's closing.

Additionally, for even greater safety, a safety beacon could be installed, which provides a visual signal when the gate is in operation. This is usually installed when the gate is near busy roads, roads with heavy traffic, and in areas where visibility is limited.

Finally, in cases where the range of the remote controls is not sufficient, an external antenna can be installed to boost the signal.

VDS Simply SL600 Sliding Gate Automation Base

The mechanism comes with a base specially designed for proper and sturdy support. The sub-base should preferably be made of concrete to ensure that the mechanism will be properly supported. The diagram below shows the detailed dimensions of the VDS Simply SL600 mechanism base. The base has two holes that are placed on the left side when looking at the gate from the side where the rack (and the mechanism) is located.

To install the sliding mechanism base, follow these steps:

• Check the sub-base and wiring. (The best solution is a reinforced concrete sub-base with a conduit for the wiring.)
• Attach the square nuts to the bottom of the base.
• Install the base in position with metal expansion anchors (also known as "knock-in" anchors).

Position of the VDS Simply SL600 sliding automation base

The base of the sliding gate operator must be placed at a specific point for the motor to function correctly. Below is a detailed description of where the base should be placed depending on whether the gate opens to the right or to the left. (left and right are defined as looking at the gate from the side where the motor and rack are installed)

To find the correct position of the base, follow this procedure:

1. Push the gate leaf, by hand, to the fully closed position. Place the mechanism's base on the ground, at a distance of at least B from the edge of the gate leaf.
2. Push the gate leaf, by hand, to the open position. The base must be at a distance C from the edge of the gate. If this condition is met, the installation proceeds. If this condition is not met, there are 2 options:

• Compromise that the gate leaf will not open completely (but will open to the point where it reaches distance C from the base). This solution is chosen if the clear opening is sufficient and what remains continues to meet our needs.
• Lengthen the gate along its entire height or only at the point where it comes into contact with the rack.
  
  

Installation of the mechanism (height) - Detailed dimensions

The installation height of the mechanism is extremely important for the entire installation process. What matters is the height in relation to the rack for their proper cooperation. Often, the design of the gate determines where the rack will be placed so that there are attachment points for the rack on the gate. Below are detailed diagrams for the installation height of the mechanism for cases where the rack has been placed with the teeth facing downwards. (This is the recommended and most common solution)

H1= 18mm (height of motor mounting base)
H2=72mm (top of base to top of gear)
H3=15mm (top of gear to axis of rack spacer)
H1+H2+H3=H1+H4+H5=105mm (bottom of base to axis of rack spacer)
H4=67mm (top of base to bottom of rack)
H5=20mm (bottom of rack to axis of rack spacer)
H6=10mm (axis of spacer to top of rack)
H1+H4=85mm (bottom of base to bottom of rack)
Ho= height of elevated foundation (the base can be placed in an elevated position for spatial reasons. In this case, the motor is protected, e.g., in case of flooding.)

Based on the above dimensions, a preliminary check is performed before installing the mechanism. There are two cases:

• If a rack already exists, check if its current height is suitable in relation to the mechanism's dimensions and the height at which its gear is positioned. If the dimensions do not match, either the mechanism's base will need to be raised (if the rack is high) or the rack's position will need to be changed (uninstallation and reinstallation).
• If there is no rack already, check if there are available mounting points on the gate at the desired rack installation height. Otherwise, the entire structure will need to be installed higher by modifying the sub-base where the mechanism's base will be placed.

Metal rack

The metal rack is delivered in one-meter sections. It is galvanized for greater resistance to outdoor conditions. The rack's cross-section is 12x30mm, the diametral pitch is 4 (module 4), and it has 3 spacers per section. It can be installed on gate leaves with a maximum weight of 2 tons.

A key point of attention is the gap that must exist between the gear and the rack. Ideally, this gap should be 1.5mm.

If this gap does not exist, the mechanism is forced to carry the gate along its entire travel instead of simply pushing it. This will cause wear and tear and sooner or later problems will arise in its operation. The installation is done by welding it onto the gate.

Conversely, if the gap is too large, the cooperation between the gear and the rack will not be correct, and shocks and stresses will be created on the motor. Therefore, particular attention is required to create this gap.

Metal gear for VDS SL600 sliding mechanism

The metal gear reliably transmits motion from the mechanism to the garage door via the rack. It features protection to prevent accidents and entrapment of objects between the gear and the rack.

Autotech S5060T Control Panel for Sliding Gate Operators

The Autotech S5060T control panel is included in the set and is integrated into the mechanism. It is a control panel that combines simplicity of use with all the necessary functions and has been time-tested. It combines perfectly with the VDS SL600 mechanism.

Technical characteristics:

• It has a socket for the mechanism's limit switches.
• We can adjust the mechanism's force.
• There is the possibility for soft start and stop for less wear and tear on the mechanism and the garage door.
• It accepts safety photocells which stop movement when they encounter an obstacle during the closing of the door and initiate reverse movement (opening).
• There is an available setting for automatic closing of the door with the user selecting the start time of the closing. The use of photocells is essential for the automatic closing function.
• There is an option for electric braking.
• The opening direction is adjusted with a microswitch.
• The panel can accept a push-button (key-operated push-button or simple push-button).
• The panel can accept a 230VAC warning beacon without a flasher or a 230VAC lighting lamp.
• It has a built-in receiver with simple operation.
• User information regarding the mechanism's functions is provided by LED lights.

The above control panel has been tested by thousands of users and has proven to be extremely reliable. Additionally, it features functions such as adjusting the mechanism's force, soft start, and stop, which make it one of the best choices currently on the market.

ProfelmNet PSD-36T remote controls at 433.92 MHz.

The ProfelmNet PSD-36T remote controls have an excellent design and are user-friendly and simple, both in their use and programming. They have been tested by thousands of users and do not present any problems. They can accept up to four commands from different mechanisms, which makes them convenient for users who have more than one automation in their daily use.

Sliding Mechanism Installation Procedure - Summary

In summary, the steps for installing a sliding garage door mechanism are as follows:

• Check that the door operates smoothly manually.
• Check if wiring exists or install it.
• After checks, proceed with the motor base installation. A stable sub-base is required. Usually, a reinforced concrete base is the appropriate solution.
• Mount the motor on the base.
• Install the rack.
• Install accessories
• Check the proper functioning of the setup and explain all details to users for safe operation.

The above are simply a summary of the steps for installing a sliding mechanism. Inside the mechanism's packaging, you will find detailed, step-by-step instructions, well-written and easy to follow.

Manual override for VDS SL600 sliding mechanism

The manual override procedure for the VDS SL600 mechanism is simple and easy for all users. Using the key, open the disengagement cover and push it to the fully open position. The garage door now operates manually. Reverse the procedure (by closing and locking the cover) to re-engage the mechanism.

Packaging of the VDS Simply SL600 (Kit-Complete) S mechanism set

The VDS Simply SL600 (Kit-Complete) S set is delivered in two packages. One contains the mechanism, remote controls, photocells, beacon, and any accessories that may have been ordered extra from the set.

The second package contains only the metal rack due to its weight and length.

The set is delivered ready for installation as it has been checked by our technicians and the remote control is configured.

Installation instructions for the sliding garage door kit

The set is delivered with detailed instructions in Greek. These have been processed by us to be easy to follow even by people who are not directly familiar with the subject.

They contain detailed steps for each stage of the installation, from the motor base and the rack to accessories such as photocells and buttons. Detailed instructions are also included for the Autotech S-5060T control board, which is integrated into the mechanism.