VDS SL1000-OIL Sliding Gate Motor (kit-Economy)
- For maximum gate leaf weight of 1000kg
- Non-reversible, in oil bath
- Up to 48 opening/closing cycles per hour (at 20°C)
- Up to 150 opening/closing cycles per day
- Single-phase motor (230 VAC)
- Mechanism dimensions: 310x150x264 mm (LxWxH)
- Gate leaf movement speed: 10 m/min
- Motor absorbed power: 330 W
- Motor thermal protection: 140 °C
- Features a key-operated door for disengagement (manual operation)
- Protection degree: IP44
- Gear type is Z16/module 4
- Metal rack m4
- Motor country of origin: Italy
- Warranty: 2 years
To order this product, please call us at 210.555.0632 or buy it online from our e-shop.
The VDS SL1000-OIL (kit-Economy) S set includes:
- VDS SL1000-OIL sliding gate mechanism for 1000kg gate with all its accessories:
- Mechanism mounting base with screws and anchors
- Manual override keys (2 pcs)
- Limit switch activation plates
- Detailed instructions written in Greek
- ProfelmNet PSD-36T remote control at 433.92 MHz, 1 pc
- Metal rack, 3m
The VDS SL1000-OIL (kit-Economy) S set is an initial kit for gate installation. Other materials can be added depending on your needs.
Criteria for installing the VDS SL1000-OIL mechanism on your gate
- It can be installed on a gate leaf with a maximum weight of 1000kg.
- It can be used up to 48 times per hour.
- It can be used up to 150 times per day.
A gate weight of 1000kg is a quite high limit, assuming that the average weight of sliding driveway gates is usually 60-70kg/m. However, if the gate weight is unknown, it is advisable to consult its manufacturer. From our experience, the above mechanism covers most cases of sliding driveway gates.
The 48 uses per hour cover most apartment building cases, as the gate can operate almost every minute during peak hours. The motor has thermal protection. This means that if the usage is exceeded and it overheats, movement stops until the normal temperature is restored. It is logical that shorter gates in a cold environment can perform more cycles than long gates in a warm environment. If the motor stops due to overheating, the gate must be operated manually.
The uses per day can cover more than 35 cars that will use it 4 times a day. These uses (compared to the uses per hour) are the optimal operation for the mechanism to last for many years without problems.
Characteristics and advantages of the VDS SL1000-OIL mechanism
- The VDS SL1000-OIL mechanism is designed for intensive use. It can be used in apartment buildings or commercial spaces with heavy traffic.
- Suitable for heavy sliding gates.
- Quiet operation.
- Minimal maintenance requirements.
- Low price for an oil bath mechanism.
- Easy installation.
- Convenient dimensions:
The windings and mechanical parts of the VDS SL1000-OIL mechanism are immersed in an oil bath. This offers two significant advantages: better lubrication and better cooling.
Better lubrication is achieved as the entire mechanical part of the mechanism "swims" in the special oil.
Better cooling of the motor is achieved as the oil ensures that there is no excessively hot spot compared to the others, as the oil "wets" the entire interior of the motor, reducing both the risk of overheating and corresponding wear. It also absorbs the heat generated both by the mechanical operation of the motor and, primarily, by the electrical operation of the motor (the heat generated in the motor windings, which also "swim" in the oil) and transfers it evenly to the motor walls, which dissipate it into the environment, achieving exceptionally effective cooling.
The motor has a special screw that is tightened during delivery to prevent oil leakage. This screw is located under the motor cover. After installing the motor, this screw must be loosened by 2 turns so that the oil reservoir (the sump) can "breathe". This is the oil vent screw.
For checking the oil level, the motor has an external indicator for easy inspection. This is a great advantage of the VDS SL1000-OIL motor as there is no need to remove the cover for inspection.
Sliding gate with mechanism - Features
A classic sliding gate setup with a mechanism naturally includes the gate leaf, which has wheels at its bottom. The wheels must be well-maintained to avoid hindering the movement of the gate and the mechanism.
On the ground, the rail on which the wheels move is correctly secured. The rail must be straight, without bumps or deformations.
The gate leaf is held upright by rollers. The rollers are positioned to always be in contact with the gate from its fully open to fully closed position. They must be stable and prevent the gate from deviating from its path, but without hindering its movement. They are placed at the top of the gate and in the middle of its travel.
The last accessories (for a gate without a mechanism) are the mechanical gate stops. The stops define the gate's travel, i.e., the final position of the gate both when opening and closing.
To automate a gate leaf, we install a metal (or plastic) rack. The rack is a toothed bar that cooperates with the motor's gear to transmit movement.
The motor is placed at the center of the gate's travel so that it always maintains contact with the gate. It has a gear that transmits movement from the mechanism to the gate via the rack.
Beyond the mechanism, an essential accessory for the safety of the entire structure are the safety photocells. The safety photocells are placed on either side of the opening and check for obstacles in the gate's path. If an obstacle is detected during the gate's closing, the photocells signal the mechanism's control panel, and the gate's closing stops.
Also, for even greater safety, a safety beacon could be installed, which provides a visual signal when the gate is in operation. This is usually installed when the gate is adjacent to busy roads, roads with heavy traffic, and in areas where visibility is limited.
Finally, in cases where the range of the remote controls is not desirable, an external antenna can be installed to amplify the signal.
Base for VDS SL1000-OIL sliding automation
The mechanism comes with a specially designed base for proper and sturdy support. The foundation should preferably be made of concrete to ensure the mechanism is securely supported.
For the installation of the sliding mechanism's base, we check the foundation and wiring. (the best solution is a reinforced concrete foundation with a conduit for the wiring)
Position of the VDS SL1000-OIL sliding automation base
The base of the sliding garage door mechanism must be placed in a specific location for the motor to function correctly. Below, the exact placement of the base is detailed, depending on whether the door opens to the right or to the left. (left and right are defined as looking at the door from the side where the motor and rack are installed)
To find the correct base position, follow these steps:
- Push the gate leaf manually to its fully closed position. Place the mechanism's base on the ground, at a distance of at least B from the edge of the gate leaf.
- Push the gate leaf manually to the open position. The base must be at a distance C from the edge of the door. If this is true, proceed with the installation. If this condition is not met, there are 2 options:
- Compromise that the gate leaf will not open fully (but will open to the point where it reaches distance C from the base). We choose this solution if the clear opening is sufficient and what remains still meets our needs.
- Increase the length of the door by extending the gate leaf. It can be lengthened along its entire height or only at the point where it comes into contact with the rack.
Mechanism installation (height-wise) - Detailed dimensions
The installation height of the mechanism is extremely important for the entire installation process. What matters is the height in relation to the rack for their good cooperation. Often, the gate's design determines where the rack will be placed so that there are attachment points for the rack on the gate. Below are detailed diagrams for the mechanism's installation height in cases where the rack teeth are facing downwards (this is the recommended and most common solution).
H1= 30mm (motor mounting base height)
H2=90mm (base top to gear top)
H3=15mm (gear top to rack spacer axis)
H1+H2+H3=H1+H4+H5=135mm (base bottom to rack spacer axis)
H4=85mm (base top to rack bottom)
H5=20mm (rack bottom to rack spacer axis)
H6=10mm (spacer axis to rack top)
H1+H4=115mm (base bottom to rack bottom)
Ho= height of elevated foundation (the base can be placed at an elevated point for spatial reasons. In this case, the motor is protected, e.g., in case of flood.
Based on the above dimensions, a preliminary check is performed before installing the mechanism. There are two cases:
- If a rack already exists, we check if the height at which it has already been placed is suitable in relation to the mechanism's dimensions and the height at which its gear is positioned. If the dimensions do not match, we will either have to raise the mechanism's base (if the rack is high) or reposition the rack. (uninstallation and reinstallation)
- If there is no existing rack, we check if there are available mounting points on the gate at the desired rack installation height. Otherwise, we will have to place the entire structure higher by shaping the foundation on which the mechanism's base will be placed.
A key point of attention is the clearance that must exist between the gear and the rack. Ideally, this clearance should be 1.5mm.
If this clearance does not exist, the mechanism is forced to carry the gate along its entire path instead of simply pushing it. This will cause wear and tear, and sooner or later, problems will arise in its operation.
Conversely, if the clearance is too large, the cooperation between the gear and the rack will not be correct, and jolts and stresses will be created on the motor. Therefore, special care is required to create this clearance.
Metal rack
The metal rack is delivered in one-meter pieces. It is galvanized for greater resistance to outdoor conditions. The rack's cross-section is 12x30mm, the diametral pitch is 4 (module 4), and it has 3 spacers per piece. It can be installed on gate leaves with a maximum weight of 2 tons.
Autotech S5060T control panel for sliding gate mechanisms
The Autotech S5060T control panel is included in the set and integrated into the mechanism. It is a control panel that combines simplicity of use with all necessary functions and has been time-tested. It works perfectly with the VDS SL1000-OIL mechanism.
Technical specifications:
- It has a socket for the mechanism's limit switches.
- We can adjust the mechanism's force.
- There is the possibility for soft start and stop for less wear and tear on the mechanism and the garage door.
- It accepts safety photocells that stop movement when they encounter an obstacle during the closing of the door and initiate reverse movement (opening).
- There is an available setting for automatic closing of the door with the user choosing the closing start time. The use of photocells is essential for the automatic closing function.
- There is an option for electric braking.
- The opening direction is adjusted with a microswitch.
- The panel can accept a push-button (keypad or simple push-button).
- The panel can accept a 230VAC warning light without a flasher or a 230VAC lighting lamp.
- It has a built-in receiver with simple operation.
- User information regarding the mechanism's functions is provided by LED lights.
The above control panel has been tested by thousands of users and has proven to be extremely reliable. In addition, it features functions such as adjusting the mechanism's force, slow start and stop, which make it one of the best choices on the market today.
ProfelmNet PSD-36T remote controls at 433.92 MHz.
The ProfelmNet PSD-36T remote controls have an excellent design, are user-friendly and simple both in their use and programming. They have been tested by thousands of users and do not present any problems. They can receive up to four commands from different mechanisms, which makes them convenient for users who have more than one automation in their daily use.
Sliding mechanism installation process - Briefly
In brief, the steps for installing a sliding garage door mechanism are as follows:
- Checking the door to ensure it operates smoothly manually.
- Checking the wiring if it exists or installing it.
- After checks, the motor base is installed. A stable foundation is required. Usually, a reinforced concrete base is the appropriate solution.
- Mounting the motor on the base.
- Installing the rack.
- Installation of accessories (if any).
- Checking the proper functioning of the setup and explaining all details for safe use to users.
The above are just a brief overview of the installation steps for a sliding mechanism. Inside the mechanism's packaging, you will find detailed, step-by-step instructions that are well-written and easy to follow.
Manual override of the VDS SL1000-OIL sliding mechanism
The manual override procedure for the VDS SL1000-OIL mechanism is simple and easy for all users. With the key, open the release door and push it to the fully open position. The garage door now operates manually. By reversing the procedure (closing and locking the door), we re-engage the mechanism.
Packaging of the VDS SL1000 OIL (kit-Economy) S mechanism set
The VDS Simply SL1000 (kit-Economy) S set is delivered in two packages. One contains the mechanism, the remote control, and any accessories that may have been ordered extra from the set.
The second package contains only the metal rack due to its weight and length.
The set is delivered ready for installation as it has been checked by our technicians and the remote control is pre-configured.
Installation instructions for the sliding garage door kit
The set comes with detailed instructions in Greek. They have been edited by us to be easy to follow even by people who are not directly involved with the subject.
They contain detailed steps for each stage of the installation, from the motor base and the rack to accessories such as photocells and push-buttons. Detailed instructions for the Autotech S-5060T control panel, which is integrated into the mechanism, are also included.