VDS SL1000-OIL Sliding Gate Opener (Basic Kit)
- For a maximum leaf weight of 1000kg
- Non-reversible, in oil bath
- Up to 48 opening/closing cycles per hour (at 20°C)
- Up to 150 opening/closing cycles per day.
- Single-phase motor (230 VAC)
- Mechanism dimensions: 310x150x264 mm (LxWxH)
- Leaf movement speed: 10 m/min
- Motor absorbed power: 330 W
- Motor thermal protection: 140 °C
- Features a key-operated door for disengagement (manual operation)
- Protection degree: IP44
- Gear type is Z16/module 4
- Metal rack module 4
- Motor country of origin: Italy
- Warranty: 2 years
To order this product, call us at 210.555.0632 or buy it online from our e-shop.
The VDS SL1000-OIL (Kit-Basic) set includes:
- VDS SL1000-OIL sliding garage door mechanism for 1000kg door with all its accessories:
- Mechanism mounting base with screws and anchors
- Manual release keys (2 pcs)
- Limit switch activation brackets
- Detailed instructions written in Greek
- ProfelmNet PSD-36T remote control at 433.92 MHz, 1 pc
The VDS SL1000-OIL (Kit-Basic) set is an initial kit for installation on a garage door that has a rack. Other materials can be added to it depending on your needs.
Criteria for installing the VDS SL1000-OIL mechanism on your door
- It can be installed on a door leaf with a maximum weight of 1000kg.
- It can be used up to 48 times per hour.
- It can be used up to 150 times per day.
1000kg for a door is a fairly high limit, assuming that the average weight of sliding gates is usually 60-70kg/m. However, if the weight of the door is not known, it is advisable to ask the manufacturer. From our experience, the above mechanism covers most cases of sliding gates.
The 48 uses per hour cover most apartment building cases, as the door can operate almost every minute during peak hours. The motor has thermal protection. This means that if use is exceeded and it overheats, movement stops until the normal temperature is restored. It is logical that short doors, in a cold environment, can perform more movements than large doors in a warm environment. If the motor stops due to overheating, the door must be operated manually.
The daily uses can cover more than 35 cars, which would use it 4 times a day. These uses (compared to hourly uses) represent the optimal operation for the mechanism to last for many years without problems.
Features and advantages of the VDS SL1000-OIL mechanism
- The VDS SL1000-OIL mechanism is designed for intensive use. It can be used in apartment buildings or commercial areas with heavy traffic.
- Suitable for heavy sliding garage doors.
- Quiet during operation.
- Minimal maintenance requirements.
- Low price for an oil bath mechanism.
- Easy installation.
- Convenient dimensions:
The windings and mechanical parts of the VDS SL1000-OIL mechanism are immersed in an oil bath. This offers two significant advantages: better lubrication and better cooling.
Better lubrication is achieved because the entire mechanical part of the mechanism "swims" in special oil.
Better cooling of the motor is achieved because the oil ensures that there is no spot that is exceptionally hot compared to the others, as the oil "wets" the entire interior of the motor, reducing both the risk of overheating and corresponding damage. It also absorbs the heat generated both by the mechanical operation of the motor and, primarily, by the electrical operation of the motor (the heat generated in the motor windings, which also "swim" in the oil) and transfers it uniformly to the motor walls, which dissipate it into the environment, achieving extremely effective cooling.
The motor has a special screw that is tightened upon delivery to prevent oil leakage. This screw is under the motor cover. After installing the motor, this screw must be loosened by 2 turns so that the oil reservoir (crankcase) can "breathe." This is the oil breather screw.
For checking the oil level, the motor has an external indicator for easy monitoring. This is a great advantage of the VDS SL1000-OIL motor, as there is no need to remove the cover for inspection.
Sliding garage door with mechanism - Features
A classic sliding gate setup with a mechanism naturally includes the gate leaf, which has wheels at its bottom. The wheels must be well-maintained to ensure the smooth movement of the door and the mechanism.
The rail on which the wheels move is correctly fixed to the ground. The rail must be straight, without bumps or deformations.
The gate leaf is held upright by the rollers. The rollers are positioned so that they are always in contact with the door from the fully open to the fully closed position. They must be stable and not allow the door to deviate from its path, but without hindering its movement. They are placed at the top of the door and in the middle of its travel.
The last accessories (for a door without a mechanism) are the mechanical stops of the door. The stops define the door's travel, i.e., its final position both when opening and closing.
To automate a gate leaf, we install a metal (or plastic) rack. The rack is a toothed bar that cooperates with the motor's gear to transmit movement.
The motor is placed at the center of the door's travel so that it always has contact with the door. It has a gear that transmits movement from the mechanism to the door via the rack.
Beyond the mechanism, an essential accessory for the safety of the entire construction are the safety photocells. Safety photocells are placed on either side of the opening and check for obstacles in the door's path. If an obstacle is detected during the door's closing, the photocells send a command to the mechanism's control panel, and the door's closing stops.
Also, for even greater safety, a safety beacon could be installed, which provides a visual signal when the door is in operation. This is usually installed when the door is adjacent to busy roads, roads with heavy traffic, and in areas where visibility is limited.
Finally, in cases where the range of the remote controls is not desirable, an external antenna can be installed to amplify the signal.
VDS SL1000-OIL Sliding Automation Base
The mechanism comes with a base specially designed for proper and sturdy support. The sub-base should preferably be made of concrete to ensure that the mechanism is properly supported.
For the installation of the sliding mechanism's base, we follow the checks of the sub-base and wiring. (the best solution is a reinforced concrete sub-base with a conduit for the wiring).
Position of the VDS SL1000-OIL sliding automation base
The base of the sliding garage door mechanism must be placed at a specific point for the motor to function correctly. Below, the placement point for the base is defined in detail, depending on whether the door opens to the right or to the left. (left and right are defined as looking at the door from the side where the motor and rack are installed)
To find the correct position for the base, follow these steps:
- Manually push the gate leaf to the fully closed position. Place the mechanism base on the ground, at a distance of at least B from the edge of the gate leaf.
- Manually push the gate leaf to the open position. The base must be at a distance C from the edge of the door. If this is true, proceed with the installation. If this condition is not met, there are 2 options:
- We compromise with the fact that the gate leaf will not open completely (but will open up to the point where it reaches a distance C from the base). We choose this solution if the free opening is sufficient and what remains continues to meet our needs.
- We extend the length of the door, by extending the gate leaf. It can be extended along its entire height or only at the point where it comes into contact with the rack.
Mechanism installation (height) - Detailed dimensions
The installation height of the mechanism is extremely important for the overall installation process. What matters is the height in relation to the rack for their proper cooperation. Often, the door design determines where the rack will be placed so that there are support points for the rack on the door. Below are detailed diagrams for the installation height of the mechanism for the case where the rack has been placed with the teeth facing downwards. (this is the recommended and most common solution)
H1= 30mm (motor mounting base height)
H2=90mm (top of base to top of gear)
H3=15mm (top of gear to rack spacer axis)
H1+H2+H3=H1+H4+H5=135mm (bottom of base to rack spacer axis)
H4=85mm (top of base to bottom of rack)
H5=20mm (bottom of rack to rack spacer axis)
H6=10mm (spacer axis to top of rack)
H1+H4=115mm (bottom of base to bottom of rack)
Ho= height of raised foundation (the base can be placed on a raised point for positioning reasons. In this case, the motor is protected, e.g., in case of flooding.
Based on the above dimensions, a preliminary check is performed before installing the mechanism. There are two cases:
- If there is already a rack, we check if the height it has already been installed at is suitable in relation to the dimensions of the mechanism and the height at which its gear is positioned. If the dimensions do not match, either the mechanism's base will need to be raised (if the rack is high) or the rack's position changed (uninstallation and reinstallation).
- In the case where there is no rack yet, we check if there are available mounting points on the door at the desired rack installation height. Otherwise, we will have to place the entire structure higher by shaping the sub-base where the mechanism's base will be placed.
A key point of attention is the gap that must exist between the gear and the rack. Ideally, this gap should be 1.5mm.
If this gap does not exist, the mechanism is forced to carry the door along its entire travel instead of simply pushing it. This will cause wear and tear and sooner or later problems will arise in its operation.
In the opposite case, if the gap is too large, the cooperation between the gear and the rack will not be correct, and jerks and stresses will be created in the motor. Therefore, particular attention is required to create this gap.
Autotech S5060T control panel for sliding garage door mechanisms
The Autotech S5060T control panel is included in the set and is integrated into the mechanism. It is a control panel that combines simplicity of use with all necessary functions and has been time-tested. It combines perfectly with the VDS SL1000 OIL mechanism.
Technical specifications:
- It has a socket for the mechanism's limit switches
- We can adjust the mechanism's force.
- There is the possibility for soft start and stop for less wear and tear on the mechanism and the garage door.
- It accepts safety photocells which interrupt movement when they detect an obstacle during the closing of the door and initiate reverse movement (opening).
- There is an available setting for automatic closing of the door with user-selectable closing start time. The use of photocells is essential for the automatic closing function.
- There is the option of electric braking.
- The opening direction is adjusted with a microswitch.
- The panel can accept a push-button (keypad or simple push-button).
- The panel can accept a 230VAC warning light without a flasher or a 230VAC lighting lamp.
- It has a built-in receiver with simple operation.
- User information regarding the mechanism's functions is provided by LED lights.
The above control panel has been tested by thousands of users and has proven to be extremely reliable. In addition, it features functions such as mechanism force adjustment, soft start and stop, which make it one of the best choices on the market today.
ProfelmNet PSD-36T remote controls at 433.92 MHz.
The ProfelmNet PSD-36T remote controls have an excellent design while being user-friendly and simple to use and program. They have been tested by thousands of users and do not present any problems. They can accept up to four commands from different mechanisms, making them convenient for users who have more than one automation in their daily use.
Sliding mechanism installation procedure - Summary
In summary, the steps for installing a sliding garage door mechanism are as follows:
- Check that the door operates smoothly manually.
- Check the wiring if present or install it.
- After the checks, the motor base is installed. This requires a stable foundation. Usually, a reinforced concrete base is the appropriate solution.
- Mount the motor on the base.
- Install the rack.
- Install accessories (if any).
- Check the proper functioning of the setup and explain all details to users for safe use.
The above are simply a summary of the installation steps for a sliding mechanism. Inside the mechanism's package, you will find detailed, step-by-step instructions, well-written and easy to follow.
Manual override for VDS SL1000-OIL sliding mechanism
The manual operation process for the VDS SL1000-OIL mechanism is simple and easy for all users. With the key, open the release door and push it to the fully open position. The garage door now operates manually. With the reverse procedure (closing and locking the door) we re-engage the mechanism.
Packaging of the VDS SL1000 OIL mechanism kit (Kit-Basic)
The VDS SL1000 OIL (Kit-Basic) set is delivered in one package containing the mechanism, the remote control, and any accessories that may have been ordered extra from the set.
The kit is delivered ready for installation as it has been checked by our technicians and the remote control is programmed.
Installation instructions for the sliding garage door kit
The kit is delivered with detailed instructions in Greek. They have been edited by us to be easy to follow even by people who are not directly involved with the subject.
They contain detailed steps for each stage of installation, from the motor base and the rack to accessories such as photocells and push buttons. Detailed instructions for the Autotech S-5060T control panel, which is integrated into the mechanism, are also included.