Sliding Gate Opener RIB K2200 (Kit-Basic)

Sliding gate opener set with RIB K2200 motor for gates up to 2200 kg and 500 open/close cycles daily, built-in S5060T control board, and 1 PSD-36T remote control. Includes: mounting plate, limit switch activation brackets, disengagement keys, and installation instructions in Greek.

  • For a maximum gate leaf weight of 2200kg.
  • Non-reversible, permanently lubricated mechanism
  • Maximum frequency of use: S3-70% at 20°C
  • Up to 50 open/close cycles per hour (at 20°C)
  • Up to 500 open/close cycles per day.
  • Single-phase motor (230 VAC)
  • Mechanism dimensions: 303x296x320 mm (LxWxH)
  • Gate leaf speed: 9.6 m/min
  • Motor absorbed power: 247 W
  • Features a key for disengagement (manual operation)
  • Protection degree: IP44
  • Gear type is Z17/module 4
  • Country of origin: Italy
  • Warranty: 2 years

To order this product, call us at 210.555.0632 or buy it online from our e-shop.

 

 

Contents of the RIB K2200 (Kit-Basic) set

Sliding gate opener RIB K2200 (Kit-Basic)

 

 

Our proposal for the RIB K2200 (Kit-Basic) set includes:
  • RIB K2200 sliding gate opener with integrated control board
  • All necessary accessories for installation and operation of the mechanism (mounting plate with screws and anchors, as well as activation brackets)
  • 2 disengagement keys for the mechanism in case of power failure
  • Installation and user instructions written in Greek

 

RIB K2200 Mechanism - Dimensions

RIB K1400 DIMENSIONS
The dimensions of the RIB K1400 mechanism are convenient, and in most cases, the available space is sufficient.

Selection of a sliding gate opener mechanism

The technical characteristics that play a role in selecting a sliding gate opener mechanism are as follows:
  • The weight of the sliding gate. The RIB K2200 mechanism is suitable for gates weighing up to 2200kg.
  • The frequency of gate use per day. The RIB K2200 mechanism is suitable for up to 500 open/close cycles per day.
  • The frequency of gate use per hour. The RIB K2200 mechanism is suitable for up to 50 open/close cycles per hour.

The RIB K2200 mechanism has an advantage over competitors due to its ability for intensive operation. Even large residential complexes during peak hours are unlikely to have more than 50 open/close cycles per hour (this corresponds to approximately one vehicle every two minutes). Also, 500 open/close cycles per day are sufficient, so it's difficult for a sliding gate to exceed this even in a commercial setting.

Finally, a 2200kg gate covers most gate cases, as an average steel gate weighs 50-60 kg/m. The point where special attention must be paid is that the gate operates smoothly in manual mode. This means testing the gate's rolling without a mechanism or with the mechanism in manual operation. If the gate does not operate smoothly, it should be repaired. Otherwise, it will cause problems for the mechanism and lead to malfunctions.

 

Sliding Gate - Checks before installing the mechanism

The most basic check that needs to be done even before ordering the mechanism is to check if the gate operates smoothly by hand. We open and close the gate at a steady speed, approximately the same speed it would have with the mechanism. If at any point the movement shows difficulty, there is a jolt, etc., the gate should be repaired before installing the mechanism.

The checks that need to be carried out in detail are:

  • If the rail is straight without bends, dents, or rust. It must also be properly secured to the ground.
  • The gate wheels must be in good condition. They should not show signs of deformation or rust. Their rolling must be trouble-free.
  • Just before the gate's closed position, we check the gate's oscillation. If it moves back and forth intensely, we must intervene and repair the gate. Possible repair points include the gate's construction material (excessively flexible), the position of the rollers (they have a large gap with the gate), or the roller mounting point is quite flexible.
  • The gate must smoothly enter the recess in the closed position. It must "lock" so that it is not easy to lift it with a crowbar.
  • The open and closed positions of the gate must be defined by mechanical stops. In no case should the gate leaf be free to pass the closed or open position.

Typical sliding garage door arrangement with mechanism

typical sliding gate arrangement with mechanism

 

In the sketch above, we observe a typical arrangement of a sliding garage door with a mechanism. Obviously, the basic element of the construction is the gate leaf, which can be made of aluminum, metal, or wood. A basic prerequisite is that it must be robust and rigid enough to move, while only touching the wheels and rollers, without oscillating excessively.

The gate must have mechanical stops to define the closed and open positions. The mechanical stops define the gate's travel.

The rollers are positioned in such a way that they remain in contact with the gate leaf throughout its entire travel (from the fully open to the fully closed position). Essentially, the rollers keep the gate vertical to the ground. A basic prerequisite is that they do not hinder the gate's movement.

The gate rests on wheels that allow it to move. The movement takes place on the rail, which has a shape that allows it to perfectly cooperate with the wheels. The wheels must be in good condition, without signs of deformation or rust. The rail must be properly secured to the ground, be straight, and show no bumps or deformations.

The motor is also placed at a point where it is always in contact with the gate. The movement is transmitted to the gate by the motor's gear. The rack, which is a toothed bar, is mounted on the gate. The rack is the contact point between the gate and the motor and through which the movement is transmitted.

Photoelectric cells are the most important accessory for a sliding garage door with a mechanism. They prevent accidents and protect both users and their vehicles. They are placed in the gate opening and prevent the sliding gate from closing when there is an obstacle in its path.

Another accessory for a sliding garage door (not shown in the sketch) is the warning light. It is placed in a visible spot to warn approaching vehicles and pedestrians that the garage door is in operation. It is a particularly useful device when the garage door is adjacent to a busy road or when visibility is not optimal.

 

Installation of RIB K2200 sliding mechanism

 

The rack spacers usually allow for fine adjustments of about 0.5cm. In case the gate is empty at the height where the rack needs to be installed, without a support point, we have two options: either reinforce the gate at that point or change the installation height of the mechanism (with a base) to reach the point where the rack can be installed.

 

In addition to the above limits for the installation of the mechanism, we must take into account that:

  • It should not be installed in any area where water collects. If there is such a suspicion, a base should be created so that the motor is higher.
  • The gate leaf should be approximately 40cm longer than the opening to allow the motor to be placed outside the opening. Otherwise, there is a risk of the motor being hit by a passing vehicle.
  • The base must be placed on a stable foundation. If there is no such foundation (e.g., a reinforced concrete slab), a concrete base must be created.

 

Next, we define the position of the accessories. If there are photocells, a warning light, etc., we define their position and then route the wiring. A detailed chapter on wiring will follow below. We simply mention that it should be done by a professional electrician and in compliance with all safety rules.

 

 

RIB K500 sliding motor base

When installing the base, ensure it is perfectly parallel to the gate. Also, check with a spirit level that it is perfectly horizontal. The large hole in the base is for passing the cables. The base is installed with plugs (metal anchors) in the reinforced concrete.

Next, remove the mechanism's cover. To remove it, unscrew the corresponding screws. Secure the mechanism to the two screws protruding from the base. Place it on the base and tighten the screws.

garage door mechanism disengagement

To operate the mechanism manually, lift the flap, insert the key into the lock, and turn it counter-clockwise as many turns as necessary until the key stops. In this position, the motor has been disengaged, and we leave it in this state until the rack installation is complete (not included in the set).

 

 

 

 

Sliding gate opener gear RIB K2200

RIB K2200 sliding motor gearThe RIB K2200 mechanism features a metal gear which is enclosed by a protective cover to prevent injuries.

 

 

  

 

 

 

 

 

Wiring for RIB K2200 sliding gate opener

Wiring for sliding gate openers

 

 

 The wiring of sliding mechanisms is a process that usually requires specialized personnel. 

  • The mechanism requires a 3x1.5mm² or 3x2.5mm² cable if the installation point of the automation is far from the control panel. (It is advisable for the mechanism to be on a separate fuse in the control panel)
  • Wired photocells require a 4x0.6mm² cable for the receiver and a 2x0.6mm² cable for the transmitter. We usually place the receiver near the mechanism. If it is impossible to route a cable across for the photocells, we can install photocells with a reflector, which only require wiring from one side.
  • The warning light requires 1x1.0 mm² or 2x1.0 mm² wiring.
  • The key switch or simple push button requires 2x0.6mm² wiring.

All cables must be protected from weather conditions (inside conduits).

 

Control board for sliding mechanisms 

 

Sliding mechanism control board

The Autotech S5060T control board is included in the set and is integrated into the mechanism. It is a control board that combines simplicity of use with all necessary functions and has been tested over time. It pairs perfectly with the RIB K2200 mechanism.

Technical characteristics:

  • It has a socket for the mechanism's limit switches
  • We can adjust the mechanism's force.
  • There is the possibility of soft start and stop for less wear and tear on the mechanism and the garage door.
  • It accepts safety photocells which interrupt movement when they encounter an obstacle during gate closing and initiate reverse movement (opening).
  • There is an available setting for automatic gate closing with user-selectable closing start time. The use of photocells is essential for automatic closing.
  • There is an option for electric braking.
  • The opening direction is adjusted with a microswitch.
  • The panel can accept a push button (key switch or simple push button).
  • The panel can accept a 230VAC warning light without a flasher or a 230VAC lighting lamp.
  • It has a built-in receiver with simple operation.
  • User information regarding the mechanism's functions is provided by LED lights.

The above control panel has been tested by thousands of users and has proven to be extremely reliable. In addition, it features functions such as adjusting the mechanism's force, slow start and stop, which make it one of the best choices on the market today.

 

 Remote control for sliding mechanism ProfelmNet PSD-36T

 Sliding mechanism remote control

The ProfelmNet PSD-36T remote control has 4 buttons to which we can program 4 different mechanisms. It is a fixed 12-bit code at 433.92 MHz. It is easy to use, well-designed, and works perfectly with the Autotech S5060T control board.

 

Packaging of the sliding garage door mechanism set

The set is delivered in one package containing the mechanism with all its accessories, as well as additional accessories (if added to the set).

Before delivery, our company's technical inspection department configures the remote controls and checks that the entire system is ready for installation.

 

Instructions for the sliding garage door mechanism set

The set is delivered with instructions in Greek that are easy to follow, provided one has basic knowledge and is "handy." Basic knowledge required includes experience in arc welding and electrical work. Otherwise, it is advisable to call a specialized technician.

The instructions include detailed steps for installing the mechanism's base, the mechanism itself, the rack, as well as all accessories that a sliding set may contain (photocells, remote controls, warning light, antenna, etc.).