• NORTON-2000-OIL oil bath sliding gate operator for 2000kg gates with all its accessories:

1. Operator mounting base with screws and anchors
2. Manual override keys (2 pcs)
3. Limit switch activation plates
4. Detailed instructions written in Greek

• ProfelmNet PSD-36T remote control at 433.92 MHz, 2 pcs
• Metal rack, 4m
• Wired photocells, 1 set

The NORTON-2000-OIL (kit-Standard) set is a kit for garage door installation which includes all the necessary materials. Other materials can be added to it depending on your needs.

Criteria for installing the NORTON-2000-OIL operator on your gate

 Sliding gate with operator - Features

A classic sliding gate arrangement with an operator naturally includes the gate leaf, which has wheels at its bottom. The wheels must be well-maintained to avoid hindering the gate and operator's movement.

On the ground, the rail on which the wheels move is correctly secured. The rail must be straight, without bumps or deformations.

The gate leaf is held upright by the rollers. The rollers are positioned so that they are always in contact with the gate from the fully open to the fully closed position. They must be stable and prevent the gate from deviating from its path, but without hindering its movement. They are placed at the top of the gate and in the middle of its travel.

The last accessories (for a gate without an operator) are the gate's mechanical stops. The stops define the gate's travel, i.e., its final position for both opening and closing.

To automate a gate leaf, we install a metal (or plastic) rack. The rack is a toothed bar that works with the motor's gear to transmit motion.

The motor is placed at the center of the gate's travel so that it always has contact with the gate. It has a gear that transmits motion from the mechanism to the gate via the rack.

Beyond the mechanism, an essential accessory for the safety of the entire construction are the safety photocells. The safety photocells are placed on either side of the opening and check if there is an obstacle in the gate's path. If an obstacle is detected during the gate's closing, the photocells signal the mechanism's control panel, and the gate's closing stops.

Also, for even greater safety, a safety beacon could be installed, which provides a visual signal when the gate is in operation. It is usually installed when the gate is adjacent to busy roads, roads with heavy traffic, and in areas where visibility is limited.

Finally, in cases where the remote controls' range is not desired, an external antenna can be installed to amplify the signal.

Metal rack

The metal rack is delivered in one-meter pieces. It is galvanized for greater resistance to outdoor conditions. The rack's cross-section is 12x30mm, the diametral pitch is 4 (module 4), and it has 3 spacers per piece. It can be installed on gate leaves with a maximum weight of 2 tons.

A key point of attention is the clearance that must exist between the gear and the rack. Ideally, this clearance should be 1.5mm. 

If this gap is not present, the mechanism is forced to carry the gate along the entire length of its travel instead of simply pushing it. This will cause wear and tear, and sooner or later, problems will arise in its operation. Its installation is done by welding it onto the gate.

In the opposite case, if the gap is large, the cooperation between the gear and the rack will not be correct, and shocks and stresses will be created on the motor. Therefore, particular attention is required to create this gap.

Metal gear for NORTON-2000-OIL sliding mechanism

The metal gear reliably transmits motion from the mechanism to the garage door via the rack. It features protection to prevent accidents and the entrapment of objects between the gear and the rack.

Autotech S5060T control board for sliding gate operators

The Autotech S5060T control board is included in the kit and is integrated into the mechanism. It is a control board that combines simplicity of use with all necessary functions and has been tested over time. It works perfectly with the NORTON-2000-OIL mechanism.

Technical characteristics:

• It has a socket for the mechanism's limit switches.
• We can adjust the mechanism's force.
• There is a soft start and stop option for less wear and tear on the mechanism and the garage door.
• It accepts safety photocells that stop movement when an obstacle is encountered during gate closing and initiate reverse movement (opening).
• There is an available setting for automatic gate closing, with the user choosing the closing start time. Photocell use is essential for automatic closing to function.
• There is an option for electric braking.
• The opening direction is adjusted with a microswitch.
• The panel can accept a push-button (keypad or simple push-button). 
• The panel can accept a 230VAC warning light without a flasher or a 230VAC lighting lamp.
• It has an integrated receiver with simple operation.
• User information regarding the mechanism's functions is provided by LED lights.

The above control panel has been tested by thousands of users and has proven to be extremely reliable. In addition, it has features such as adjusting the mechanism's force, slow start and stop, which make it one of the best choices on the market at the moment.

Sliding gate photocell operation

Photocells are a product that dramatically increases safety in the use of a sliding mechanism at minimal cost. These specific photocells (IR5001P) are extremely reliable and operate with 12-24 VDC or 12-24 VAC, making them compatible with most control panels on the market. They have been on the market for years and do not present problems. They require no maintenance and are quite reliable even in difficult weather conditions.

Photocell operation: The transmitter emits an infrared light beam, in the invisible spectrum, which is directed towards the receiver. When there is no obstacle interrupting the beam, the gate operates normally. When, during the gate's closing, the beam is interrupted by an obstacle (vehicle, pedestrian, pet, etc.), the control panel instructs the mechanism to stop the gate's closing and start the reverse movement (opening). If the beam is interrupted while the gate is opening, it continues its course normally, while if it is open, it is not allowed to start closing.

An alternative to wired photocells is the installation of photocells with a reflector. These photocells do not require wiring on both sides of the gate, so they are easier to install. They are preferred in cases where the gate and the surrounding area have been completed without provision for wiring. They incur a small additional cost compared to wired photocells, but they are a very good solution when wiring cannot be run.

ProfelmNet PSD-36T remote controls at 433.92 MHz.

The ProfelmNet PSD-36T remote controls have an excellent design and are easy to use and program. They have been tested by thousands of users and do not present any problems. They can receive up to four commands from different mechanisms, which makes them convenient for users who have more than one automation in their daily use. 

Sliding mechanism installation procedure - Summary

 In summary, the steps for installing a sliding garage door mechanism are as follows:

• Checking that the gate operates smoothly manually.
• Checking the wiring if it exists or installing it.
• After the checks, the motor base is installed. It requires a stable foundation. Usually, a reinforced concrete base is the appropriate solution.
• Placing the motor on the base.
• Installing the rack.
• Installation of accessories (if any).
• Checking the proper functioning of the setup and explaining all details for safe use to the users.

The above are simply a summary of the steps for installing a sliding mechanism. Inside the mechanism's packaging, you will find detailed, step-by-step instructions, well-written and easy to follow. 

Packaging of the NORTON-2000-OIL (kit-Standard) S mechanism set

The NORTON-2000-OIL (kit-Standard) S set is delivered in two packages. One contains the mechanism, the remote controls, the photocells, and any accessories that may have been ordered extra from the set.

The second package contains only the metal rack due to weight and length.

The set is delivered ready for installation as it has been checked by our technicians and the remote control is programmed.

Installation instructions for the sliding gate kit

The set comes with detailed instructions in Greek. They have been processed by us to be easy to follow even by people who are not directly involved in the field.

They include detailed steps for each stage of the installation, from the motor base and rack to accessories such as photocells and push buttons. Detailed instructions are also included for the Autotech S-5060T control panel, which is integrated into the mechanism.