Sliding Gate Opener NORTON-2000-OIL (Kit-Deluxe S)
- Power supply: 230 Vac - 50|60 Hz
- Motor rotation speed: 1400
- Current intensity: 2.4 A
- Motor power: 650 W
- Thermal protection: 150°
- Capacitor: 25 μf
- Gear ratio in reducer: 1:30
- Gear: modul 4 - Z16
- Oil type: Total Carter EP68
- Lubrication type: Immersion in 1 L oil bath
- Operating temperature: -20°C +55°C
- Protection class: IP 44
- Limit switches: mechanical
- Door speed: 9.6 m/min
- Gear height from floor to rack: 98 mm
- Maximum allowed door weight: 2000 kg
- Maximum number of consecutive open/close cycles at 20°C: up to 50
- Up to 150 open/close cycles per day.
- Motor weight: 17 kg
- Dimensions (LxWxH): 290 x 210 x 335
- Warranty: 2 years
To order this product, please call us at 210.555.0632 or buy it online from our e-shop.
The NORTON-2000-OIL (kit-Deluxe) set includes:
- NORTON-2000-OIL oil bath sliding garage door mechanism for 2000kg door with all its accessories:
- Mechanism mounting base with screws and anchors
- Manual release keys (2 pcs)
- Limit switch activation plates
- Detailed instructions written in Greek
- ProfelmNet PSD-36T remote control at 433.92 MHz, 4 pcs
- Metal rack, 4m
- Wired photocells, 1 set
- Warning light, 1 pc
- External antenna, 1 pc
- Keypad (key switch), 1 pc
The NORTON-2000-OIL (kit-Deluxe) set is a super-complete kit for installation on a garage door, including all necessary materials. Additional products can be added according to your needs.
Criteria for installing the NORTON-2000-OIL mechanism on your door
- It can be installed on a door leaf with a maximum weight of 2000kg.
- It can be used up to 50 consecutive times.
- It can be used up to 150 times per day.
The 2000kg door weight is a fairly high limit, assuming that the average weight of sliding gates is usually 60-70kg/m. However, if the door's weight is unknown, it is advisable to ask the manufacturer. From our experience, the above mechanism covers most cases of sliding gates.
The 50 consecutive uses cover most apartment building cases, as it is difficult to exceed this limit even during peak hours. The motor has thermal protection. This means that if usage is exceeded and it overheats, movement is interrupted until the normal temperature returns. It is logical that small doors, in a cold environment, can perform more movements than large doors in a hot environment. If the motor stops due to overheating, the door must be operated manually.
The uses per day can cover, for example, over 35 cars that will use it 4 times per day. These uses (compared to uses per hour) are the optimal operation for the mechanism to last for many years without problems.
Advantages of the NORTON-2000-OIL (kit-Deluxe) S automation set
- The NORTON-2000-OIL mechanism is designed for intensive use. It can be installed in apartment buildings or commercial premises with heavy traffic.
- Ideal for heavy doors.
- Reliable, practically maintenance-free.
- Quiet in operation.
- Competitive price for an oil bath mechanism
- Easy installation even for those inexperienced in automation.
- Easy disengagement in case of power failure.
- Convenient mechanism dimensions:
The mechanism features special oil (gear oil) in which the motor's reducer and windings are immersed. This achieves excellent lubrication and cooling.
Sliding garage door with mechanism - Features
A classic sliding gate arrangement with a mechanism naturally includes the gate leaf, which has rollers at its bottom. The rollers must be well-maintained so as not to hinder the movement of the door and the mechanism.
The rail on which the rollers move is securely fixed to the ground. The rail must be straight without bumps or deformations.
The door leaf is held upright by the guides. The guides are positioned so that they are always in contact with the door from the fully open to the fully closed position. They must be stable and not allow the door to deviate from its path, but without hindering its movement. They are placed at the top of the door and in the middle of its travel.
The last accessories (for a door without a mechanism) are the mechanical door stops. The stops define the door's travel, i.e., its final position both when opening and closing.
To automate a door leaf, we install a metal (or plastic) rack. The rack is a toothed bar that works with the motor's pinion to transmit movement.
The motor is placed in the center of the door's travel so that it always maintains contact with the door. It has a pinion that transmits movement from the mechanism to the door via the rack.
Beyond the mechanism, an essential accessory for the safety of the entire construction are the safety photocells. The safety photocells are placed on either side of the opening and check if there is an obstacle in the door's path. If an obstacle is detected during the door's closing, the photocells signal the mechanism's control panel, and the door's closing stops.
Also, for even greater safety, a safety flashing light could be installed, which provides a visual signal when the door is in operation. This is usually installed when the door is adjacent to busy roads, roads with heavy traffic, and in areas where visibility is limited.
Finally, in cases where the range of the remote controls is not desirable, an external antenna can be installed to amplify the signal.
Metal rack
The metal rack is delivered in one-meter pieces. It is galvanized for greater resistance to outdoor conditions. The rack's cross-section is 12x30mm, the diametral pitch is 4 (module 4), and it has 3 spacers per piece. It can be installed on door leaves with a maximum weight of 2 tons.
A key point of attention is the gap that must exist between the pinion and the rack. Ideally, this gap should be 1.5mm.
If this gap does not exist, the mechanism is forced to carry the door along its entire travel instead of simply pushing it. This will cause wear and tear and sooner or later problems will arise in its operation. Its installation is done by welding it onto the door.
Conversely, if the gap is too large, the cooperation between the pinion and the rack will not be correct, and jolts and stresses will be created in the motor. Therefore, particular attention is required to create this gap.
NORTON-2000-OIL sliding mechanism metal gear
The metal gear reliably transmits movement from the mechanism to the garage door via the rack. It features protection to prevent accidents and the entrapment of objects between the gear and the rack.
Autotech S5060T control panel for sliding garage door mechanisms
The Autotech S5060T control panel is included in the set and is integrated into the mechanism. It is a control panel that combines simplicity of use with all necessary functions and has been tested over time. It perfectly matches the NORTON-2000-OIL mechanism.
Technical characteristics:
- It has a socket for the mechanism's limit switches.
- We can adjust the mechanism's force.
- There is a soft start and stop function for less wear and tear on the mechanism and garage door.
- It accepts safety photocells that stop movement when they encounter an obstacle during door closing and initiate reverse movement (opening).
- There is an available setting for automatic door closing with user-selectable closing start time. Photocell use is essential for automatic closing operation.
- There is an option for electric braking.
- The opening direction is adjusted with a microswitch.
- The panel can accept a button (keypad or simple push button).
- The panel can accept a 230VAC warning light without a flasher or a 230VAC lighting lamp.
- It features an integrated receiver with simple operation.
- User information regarding the mechanism's functions is provided by LED lights.
The above control panel has been tested by thousands of users and has proven to be extremely reliable. Additionally, it features functions such as mechanism force adjustment, slow start and stop, which make it one of the best choices on the market today.
Operation of sliding gate photocells
Photocells are a product that significantly increases safety in the use of a sliding mechanism at minimal cost. These specific photocells (IR5001P) are extremely reliable and operate with 12-24 VDC or 12-24 VAC, making them compatible with most control panels on the market. They have been on the market for years and do not present problems. They require no maintenance and are quite reliable even in difficult weather conditions.
Photocell operation: The transmitter emits an infrared light beam, in the invisible spectrum, which is directed towards the receiver. When there is no obstacle interrupting the beam, the door operates normally. When the beam is interrupted by an obstacle (vehicle, pedestrian, pet, etc.) during door closing, the control panel instructs the mechanism to stop the door's closing and start the reverse movement (opening). If the beam is interrupted while the door is opening, it continues its movement normally, and if it is open, it is not allowed to start closing.
An alternative to wired photocells is the installation of reflective photocells. These photocells do not require wiring on both sides of the door, making their installation easier. They are preferred in cases where the door and surrounding area have been completed without provision for wiring. They have a slight additional cost compared to wired photocells but are a good solution when wiring cannot be run.
ProfelmNet PSD-36T remote controls at 433.92 MHz.
ProfelmNet PSD-36T remote controls have an excellent design and are user-friendly and simple both in their use and programming. They have been tested by thousands of users and do not present problems. They can accept up to four commands from different mechanisms, which makes them convenient for users who have more than one automation in their daily use.
Brief overview of sliding mechanism installation process
In summary, the steps for installing a sliding garage door mechanism are as follows:
- Check that the door operates smoothly manually.
- Check for existing wiring or install it.
- After checks, proceed with the installation of the motor base. A stable foundation is required. Usually, a reinforced concrete base is the appropriate solution.
- Mount the motor onto the base.
- Install the rack.
- Install accessories (if any).
- Check the proper functioning of the entire system and explain all safety details to users.
The above are just a brief overview of the installation steps for a sliding mechanism. Inside the mechanism's packaging, you will find detailed, step-by-step instructions, well-written and easy to follow.
Packaging of the NORTON-2000-OIL (kit-Deluxe) S mechanism set
The NORTON-2000-OIL (kit-Deluxe) S set is delivered in two packages. One contains the mechanism, remote controls, photocells, antenna, key switch, and any additional accessories that may have been ordered with the set.
The second package contains only the metal rack due to its weight and length.
The set is delivered ready for installation, having been checked by our technicians, and the remote control is already configured.
Installation instructions for the sliding garage door set
The set is delivered with detailed instructions in Greek. They have been processed by us to be easy to follow even by people who are not directly involved in the field.
They contain detailed steps for each stage of installation, from the motor base and the rack to accessories such as photocells and buttons. Also included are detailed instructions for the Autotech S-5060T control panel which is integrated into the mechanism.