• NORTON-2000-OIL oil bath sliding garage door mechanism for 2000kg door with all its accessories:

1. Mechanism mounting base with screws and anchors
2. Manual release keys (2 pcs)
3. Limit switch activation plates
4. Detailed instructions written in Greek

• ProfelmNet PSD-36T remote control at 433.92 MHz, 3 pcs
• Metal rack, 4m
• Wired photocells, 1 set
• Warning light, 1 pc

The NORTON-2000-OIL (kit-Complete)set is a complete set for installation on a garage door which includes all the necessary materials. Additional products can be added according to your needs.

Criteria for installing the NORTON-2000-OIL mechanism on your door

 Sliding garage door with mechanism - Features

A classic sliding gate arrangement with a mechanism naturally includes the door leaf which has wheels at its lower part. The wheels must be well maintained so as not to hinder the movement of the door and the mechanism.

On the ground, the rail on which the wheels move is correctly fixed. The rail must be straight without bumps and deformations.

The door leaf is held in the upright position by the rollers. The rollers are positioned so that they are always in contact with the door from the fully open to the fully closed position. They must be stable and not allow the door to deviate from its path, but without hindering its movement. They are placed at the top of the door and in the middle of its travel.

The last accessories (for a door without a mechanism) are the mechanical door stops. The stops define the door's travel, i.e. the final position of the door both when opening and closing.

To automate a door leaf, we install a metal (or plastic) rack. The rack is a toothed bar that cooperates with the motor's gear to transmit movement.

The motor is placed in the center of the door's travel so that it always has contact with the door. It has a gear that transmits movement from the mechanism to the door via the rack.

Beyond the mechanism, an essential accessory for the safety of the entire construction are the safety photocells. The safety photocells are placed on either side of the opening and check for obstacles in the door's path. If an obstacle is detected during the door's closing, the photocells instruct the mechanism's control panel to stop the door's closing and start the reverse movement (opening).

Also, for even greater safety, a safety flashing light could be installed which gives a visual signal when the door is in operation. It is usually installed when the door is adjacent to busy roads, roads with heavy traffic and in places where visibility is limited.

Finally, in cases where the remote controls' range is not desired, an external antenna can be installed to amplify the signal.

Metal rack

The metal rack is delivered in one-meter pieces. It is galvanized for greater resistance to outdoor conditions. The rack's cross-section is 12x30mm, the diametral pitch is 4 (module 4), and it has 3 spacers per piece. It can be installed on door leaves with a maximum weight of 2 tons.

A key point of attention is the clearance that must exist between the gear and the rack. Ideally, this clearance should be 1.5mm. 

If this clearance does not exist, the mechanism is forced to carry the door along its entire path instead of simply pushing the door. This will cause wear and tear and sooner or later problems will arise in its operation. Its installation is done by welding on the door.

Conversely, if the gap is large, the cooperation between the gear and the rack will not be correct and jerks and stresses will be created on the motor. Therefore, special attention is required to create this gap.

Metal gear for NORTON-2000-OIL sliding mechanism

The metal gear reliably transmits movement from the mechanism to the garage door via the rack. It has protection to prevent accidents and the trapping of objects between the gear and the rack.

Autotech S5060T control panel for sliding garage door mechanisms

The Autotech S5060T control panel is included in the set and is integrated into the mechanism. It is a control panel that combines simplicity of use with all the necessary functions and has been tested over time. It combines perfectly with the NORTON-2000-OIL mechanism.

Technical characteristics:

• It has a socket for the mechanism's limit switches.
• We can adjust the mechanism's force.
• There is the possibility of soft start and stop for less wear and tear on the mechanism and the garage door.
• It accepts safety photocells which interrupt movement when they encounter an obstacle during the door's closing and start the reverse movement (opening).
• There is an available setting for automatic door closing with the user choosing the closing start time. The use of photocells is necessary for the automatic closing function.
• There is an option for electrical braking.
• The opening direction is adjusted by a microswitch.
• The panel can accept a button (keypad or simple push-button). 
• The panel can accept a 230VAC warning light without a flasher or a 230VAC lighting lamp.
• It has a built-in receiver with simple operation.
• The user is informed about the mechanism's functions by LED lights.

The above control panel has been tested by thousands of users and has proven to be extremely reliable. In addition, it has functions such as adjusting the mechanism's force, slow start and stop, which make it one of the best choices on the market at the moment.

Sliding gate photocell operation

Photocells are a product that significantly increases safety in the use of a sliding mechanism at minimal cost. These specific photocells (IR5001P) are extremely reliable and operate with 12-24 VDC or 12-24 VAC, making them compatible with most control panels on the market. They have been on the market for years and do not present any problems. They do not require maintenance and are quite reliable even in difficult weather conditions.

Photocell operation: The transmitter emits an infrared light beam, in the invisible spectrum, which is directed towards the receiver. When there is no obstacle interrupting the beam, the door operates normally. When an obstacle (vehicle, pedestrian, pet, etc.) interrupts the beam during the door's closing, the control panel instructs the mechanism to stop the door's closing and start the reverse movement (opening). If the beam is interrupted while the door is opening, it continues its movement normally, while if it is open, it is not allowed to start closing.

An alternative to wired photocells is the installation of reflective photocells. These photocells do not require wiring on both sides of the door, making their installation easier. They are preferred in cases where the door and the surrounding area have been completed without provision for wiring. They have a small additional cost compared to wired photocells, but they are a very good solution when wiring cannot be run.

ProfelmNet PSD-36T remote controls at 433.92 MHz.

The ProfelmNet PSD-36T remote controls have an excellent design and are easy to use and simple both in their operation and programming. They have been tested by thousands of users and do not present any problems. They can accept up to four commands from different mechanisms, which makes them convenient for users who have more than one automation in their daily use. 

Sliding mechanism installation procedure - Summary

 In summary, the steps for installing a sliding garage door mechanism are as follows:

• Check that the door operates smoothly manually.
• Check if wiring exists or install it.
• After the checks, the motor base is installed. It requires a stable foundation. Usually a reinforced concrete base is the appropriate solution.
• Mounting the motor on the base.
• Rack installation.
• Installation of accessories (if any)
• Check for proper operation of the installation and explain all details for safe use to users.

The above are simply a summary of the installation steps for a sliding mechanism. Inside the mechanism's packaging, you will find detailed, step-by-step instructions, well-written and easy to follow. 

Packaging of the NORTON-2000-OIL (kit-Complete) S mechanism set

The NORTON-2000-OIL (kit-Complete) S set is delivered in two packages. One contains the mechanism, remote controls, photocells, and any accessories that may have been ordered extra from the set.

The second package contains only the metal rack due to weight and length.

The set is delivered ready for installation as it has been checked by our technicians and the remote control is programmed.

Installation instructions for the sliding garage door set

The set comes with detailed instructions in Greek. They have been processed by us to be easy to follow even by people who are not directly involved in the field.

They include detailed steps for each stage of installation, from the motor base and rack to accessories such as photocells and buttons. Detailed instructions are also included for the Autotech S-5060T control panel, which is integrated into the mechanism.